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This is a discussion on any market for a subwoofer enclosure? within the Gen II Prius Audio and Electronics forums, part of the Gen II (2004-2009) Toyota Prius Forums category; Originally Posted by hyo silver Have you any idea how much effort goes into making fibreglass parts light ? OK, ...


any market for a subwoofer enclosure?

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Old 05-25-2009, 11:39 AM   #21
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Default Re: any market for a subwoofer enclosure?

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Have you any idea how much effort goes into making fibreglass parts light? OK, so I won't be using any vacuum-bagging and excess resin extraction techniques.

MDF for the front face, at least, seems standard practice, though it sounds like I should incorporate more of it on the other surfaces, within the layers of glass. And maybe a short section of large diameter PVC pipe...
We're not going for light here buddy. We're going for strength!

Yes, use wood were possible and connect the sections with fiberglass. No PVC needed, we are not building a ported box. That would require more air space.
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Old 05-25-2009, 04:17 PM   #22
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This is starting to sound more like a woodwork project and less like a fibreglass project.

In fact, if I can get flat panels of 1" MDF in there, I may not need fibreglass at all. It's not needed for making the joints airtight, and the box doesn't need to be waterproof. Hmmm. Time to play with some cardboard.
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Old 05-25-2009, 04:35 PM   #23
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Default Re: any market for a subwoofer enclosure?

I'd be interested for my '10 if it fits. I'm not into replacing everything else too just to power the sub. Is there an uncomplicated way to "tap" existing amp to run one?

Lee
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Old 05-25-2009, 05:38 PM   #24
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Default Re: any market for a subwoofer enclosure?

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This is starting to sound more like a woodwork project and less like a fibreglass project.

In fact, if I can get flat panels of 1" MDF in there, I may not need fibreglass at all. It's not needed for making the joints airtight, and the box doesn't need to be waterproof. Hmmm. Time to play with some cardboard.

LOL you are cracking me up my friend.

3/4" MDF is more than enough for our baby subs. I'm sure you'll use fiberglass as well as wood. it would be much easier to fill in the large gaps between the wood AND you can eek out more air space that way.
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Old 05-25-2009, 06:17 PM   #25
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Default Re: any market for a subwoofer enclosure?

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I'd be interested for my '10 if it fits. I'm not into replacing everything else too just to power the sub. Is there an uncomplicated way to "tap" existing amp to run one?

Lee
You can easily "tap" into the existing system to feed a signal to the new subwoofer amplifier.
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Old 05-25-2009, 08:47 PM   #26
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...With our heavy duty subs we require 1" MDF for box construction. The thing needs to sound "dead". Like the different between knocking on sheet of tin or a sheet of 2" steel.
Well, we could use 2" steel plate. I think jayman has some extra lying around, and apparently he loves to play with a cutting torch.

But then, I won't be mailing any of these things anywhere, and it would only cut down on the interior volume of the enclosure, which I gather is on the low end of the scale as it is. And MDF's not the densest of woods - maybe I can scrounge up some Lignum Vitae or Ebony.

Heck, I could even try casting some out of concrete, but then we'd have to put one on each side to balance the car. Unless of course I installed an airbag suspension, which has other advantages, but that's maybe getting a little carried away.
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Old 05-26-2009, 04:39 PM   #27
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Default Re: any market for a subwoofer enclosure?

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Originally Posted by hyo silver View Post
Well, we could use 2" steel plate. I think jayman has some extra lying around, and apparently he loves to play with a cutting torch.

But then, I won't be mailing any of these things anywhere, and it would only cut down on the interior volume of the enclosure, which I gather is on the low end of the scale as it is. And MDF's not the densest of woods - maybe I can scrounge up some Lignum Vitae or Ebony.

Heck, I could even try casting some out of concrete, but then we'd have to put one on each side to balance the car. Unless of course I installed an airbag suspension, which has other advantages, but that's maybe getting a little carried away.
I'd go with forged Titanium, chemically machined to fit. Shouldn't cost more than $100K or so. As for concrete vs steel, during WW II they made boats from concrete that were lighter and stronger than steel. I always wondered how they kept them from leaking, considering every basement I've seen LOL.
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Old 05-28-2009, 01:49 PM   #28
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Default Re: any market for a subwoofer enclosure?

interesting read. i'm having a fiberglass sub enclosure made for the passenger side cubby in the hatch. hopefully i'll be able to post some pics this weekend in a new thread.
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Old 05-28-2009, 11:16 PM   #29
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Let us know how it turns out.

And how much it costs.
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Old 05-29-2009, 12:43 PM   #30
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Default Re: any market for a subwoofer enclosure?

i would be interested if the price was not to much.... do you have a price range?
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