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This is a discussion on 04 Prius 'Front Pipe' Exhaust question within the Gen II Prius Care, Maintenance and Troubleshooting forums, part of the Gen II (2004-2009) Toyota Prius Forums category; I have a 2004 Prius that has been a wonderful vehicle. Unfortunately, when I brought it in for it's 30K ...


04 Prius 'Front Pipe' Exhaust question

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Old 01-12-2006, 02:08 PM   #1
Tideland Prius
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I have a 2004 Prius that has been a wonderful vehicle. Unfortunately, when I brought it in for it's 30K mile service, the advisor pointed out that I have a dent and pinprick in the tail pipe assembly. He then proceeded to quote me a price of $1,229.80 for part # 17410-21500 - Pipe Assembly. My question is, does anyone know why this assembly is so expensive? The (seemingly) equivelent 'Front Pipe' on other models is only a fraction of the cost. Any input would be appreciated. Thanks.

-banesong from ToyotaNation

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Old 01-12-2006, 02:27 PM   #2
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Offhand, that sounds like the answer to the question, "can hybrid technology lead to unexpected, insane specialized repair costs found on no other cars?" How much of a constriction (e.g., 5%? 50%?) does the dent make in the pipe? And cannot the pinhole be covered with anything that will withstand the pressure? (e.g., tiny weld)

Afraid I can't really answer your question, but I'd guess it has to do with the relative IMPORTANCE of the catalytic converter.

I'd take it to an exhaust shop (e.g., Midas) just to see what they say.
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Old 01-12-2006, 02:28 PM   #3
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I'm not sure but I think that on my Maxima part of the catalytic converter is in the "front pipe" making it a lot more expensive the just a pipe. I had a similar experience on the maxima where I thought it was a simple pipe and it ended up costing me hundreds of dollars.... But I'm sure people with more knowledge will help you out.
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Old 01-15-2006, 12:01 AM   #4
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the prius isn't built like other cars. the "front pipe" isn't a front pipe, it's an exhaust manifold. the middle piece has twin cat's in it, which is why it's so insanely expensive. sorry to hear about that
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Old 01-15-2006, 12:04 AM   #5
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and something to add-

check with your insurance company. that may be covered under comprehensive as "road damage" and you'd be set.

but if you were, you know, drunk and drove over a curb or something (i doubt that's the case but i'll mention it anyway) don't tell them that part... they'll tell you to take a hike.
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Old 01-15-2006, 12:17 AM   #6
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the exhaust system is made out of stainless steel and requires special welding requirements. If it was mine I'd pull it off, take and drill a 1/4' hole opposite the dent, heat the dent till cherry red, pin punch thru the hole and lightly tap the dent out. Then tig weld a patch over that hole and weld the pin hole and get new gaskets as required and put back on. A grand and a quarter puts me in the "figure out a cheaper method mode".
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Old 10-09-2009, 09:58 PM   #7
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Default Re: 04 Prius 'Front Pipe' Exhaust question

crap; do as FRANK HUDON says;
just hammer the dent out, well the hole, good to go.
$35.00 repair if you remove the pipe yourself, and have any weld shop weld it.
ooopss TIG IT.............. so french.......
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Old 10-09-2009, 10:37 PM   #8
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Default Re: 04 Prius 'Front Pipe' Exhaust question

This is why they make junk yards, so you can go to one and order a used front pipe.
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Old 10-09-2009, 11:43 PM   #9
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Default Re: 04 Prius 'Front Pipe' Exhaust question

Junk yards are not allowed to sell used catalytic converters by federal law. In this case the front pipe is integrated with the cats.

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Originally Posted by JimboPalmer View Post
This is why they make junk yards, so you can go to one and order a used front pipe.
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Old 10-10-2009, 10:03 PM   #10
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Default Re: 04 Prius 'Front Pipe' Exhaust question

holy thread revival batman!!

hmm.. I don't even know if that user is on ToyotaNation any more.
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