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This is a discussion on Over filled gas tank within the Gen II Prius Care, Maintenance and Troubleshooting forums, part of the Gen II (2004-2009) Toyota Prius Forums category; Using the ideas on here about filling the tank slowly, I had my first fill up today at 459 miles, ...


Over filled gas tank

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Old 06-08-2008, 03:14 PM   #1
hairgal
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Default Over filled gas tank

Using the ideas on here about filling the tank slowly, I had my first fill up today at 459 miles, actually I had ran out on the way to church!!! anyway it held almost 12 gallons ,I was very surprised..I kept wondering when it was gong to stop, finally I just pulled the nozzel out and when I did gas went everywhere plus it was bubbling like it was getting air..any ideas on what was going on.
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Old 06-08-2008, 03:17 PM   #2
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Default Re: Over filled gas tank

What speed were you pumping....the Prius like its gas pump nice and slow.....and it doesnt take too long on the slow setting, I can normally get in and out before everyone around me.
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Old 06-08-2008, 03:22 PM   #3
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Default Re: Over filled gas tank

the speed I was filling was very slow, actually hand pumpiing did not use the auto pump..I am wondering why it did not signal it was full and why the bubbling?
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Old 06-08-2008, 03:39 PM   #4
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Default Re: Over filled gas tank

Weird. I've heard rumors of fuel pumps that can vent gas back into the underground tank ... just rumors.

What was your total gas?

Since you ran out of gas, I think you'll find your subsequent fill-ups when the 'flash' starts will be a lot more consistent.

GOOD LUCK!
Bob Wilson
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Old 06-08-2008, 05:26 PM   #5
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Default Re: Over filled gas tank

Pump nozzles vary in sensitivity and they do wear out. A general rule seems to be:
- pump slow for maximum fill, but risk overflow
- pump fast for reliable shutoff, but less fill

I avoid overfill because it wastes fuel and creates some risk of damaging the tank bladder and/or the vapor recovery system, both of which are expensive repairs.

Last edited by richard schumacher; 06-08-2008 at 05:57 PM.
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Old 06-08-2008, 05:31 PM   #6
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Default Re: Over filled gas tank

Filling up your tank shouldn't be this complicated. Put nozzle in tank opening. Squeeze nozzle filling tank until auto shut off engages. Tank "should" be full.

The failure by Toyota to make something so simple is alarming. There should be no risk of damage by ensuring one's tank is full!
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Old 06-08-2008, 06:25 PM   #7
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Default Re: Over filled gas tank

The auto shut off did not work..was the this fault of the car or the pump?

Last edited by hairgal; 06-08-2008 at 06:30 PM.
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Old 06-08-2008, 06:41 PM   #8
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Default Re: Over filled gas tank

Quote:
Originally Posted by hairgal View Post
The auto shut off did not work..was the this fault of the car or the pump?
Pump ... When that happens and if there is a significant spill, note the time, date and point out the problem to the clerk. For good measure, get the owner/manager's name and phone number in case there is a problem with the tank later.

Check the archives but Gallexy (sp?) posted a great thread about what can happen to a Prius tank that gets overfilled. Pumps do fail and can damage our cars.

Bob Wilson
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Old 06-08-2008, 07:18 PM   #9
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Default Re: Over filled gas tank

I told the clerk, and pointed out that I had put in more gas than the tank would hold..didnt get a response..but I know the amount I pumped and the price..46.62 cents with 11.80 gallons..at around 1.

I searched and could not find the post by galaxee about the problems from over filling..can someone help me with that or tell me what might indicate there is a problem.

Last edited by hairgal; 06-08-2008 at 08:04 PM. Reason: more information
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Old 06-09-2008, 08:12 PM   #10
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Default Re: Over filled gas tank

I had a similar problem but the tank was not overfilled. The pump had only added just over five gallons which should have been only 3/4 of a tank of gas. Still when I removed the pump nozzle, gas went spurting everywhere. I was a bit shocked but the attendant was rather ho hu.
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