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This is a discussion on Brake Actuator Pump Noise within the Gen II Prius Main Forum forums, part of the Gen II (2004-2009) Toyota Prius Forums category; I have a 2007 Prius. Now that the cold weather is coming back so is the grinding noise some of ...


Brake Actuator Pump Noise

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Old 11-05-2009, 10:39 PM   #1
Marvinh
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Default Brake Actuator Pump Noise

I have a 2007 Prius. Now that the cold weather is coming back so is the grinding noise some of us experience with the brake actuator pump.

There is a Technical Service Bulletin about it that states 'the vehicle exhibits a squeak-type noise when pressing or releasing the brake pedal'. However, that's not the noise I have. Mine makes a grinding noise when starting the car on a cold morning or after it is parked for a couple of hours. Sometimes when pressing the brake pedal as well.

I have discussed my noise with a senior toyota tech at my dealership. He told me replacing the actuator pump under the current TSB would correct the grinding noise I get as well.

So my question is to folks who have had the brake actuator replaced: Did you also get a grinding noise on cold startup as well as pressing the brake pedal? And did replacing the actuator assembly solve the issue?

Thanks! Marvin
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Old 11-06-2009, 09:56 AM   #2
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Default Re: Brake Actuator Pump Noise

I'm very interested to see what you find out as we have the same issue on both of our 2009s. The brake pump makes a soft grinding noise every time the car is started and about every other time the brake is used.

I am surprised that the dealer stated the noise is covered by the TSB. Does that mean it will be resolved or replaced free of charge?
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Old 11-06-2009, 10:00 AM   #3
Marvinh
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Default Re: Brake Actuator Pump Noise

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Originally Posted by M8s View Post
I'm very interested to see what you find out as we have the same issue on both of our 2009s. The brake pump makes a soft grinding noise every time the car is started and about every other time the brake is used.

I am surprised that the dealer stated the noise is covered by the TSB. Does that mean it will be resolved or replaced free of charge?
The TSB I mentioned only covers '04-'07 Prius, as far as I know. Also, the soft grinding noise you hear may be the coolant pump returning coolant to the engine upon startup. Are you sure its the brake pump?

In any case, I will report the results of my repair to this thread.

Thanks - Marvin

Last edited by Marvinh; 11-06-2009 at 10:42 AM.
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Old 11-11-2009, 10:38 PM   #4
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Default Re: Brake Actuator Pump Noise

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Originally Posted by Marvinh View Post
The TSB I mentioned only covers '04-'07 Prius, as far as I know. Also, the soft grinding noise you hear may be the coolant pump returning coolant to the engine upon startup. Are you sure its the brake pump?

In any case, I will report the results of my repair to this thread.

Thanks - Marvin
This is a follow-up to my original post. I had the brake actuator pump replaced this past Monday, Nov. 9... and it didn't correct the noise I get on startup. It must be something else, but what else will only make a grinding noise on cold startup except a pump or bearing?

Does anyone else hear a grinding noise on cold startup? It would really help if I can get some opinions from fellow Prius owners.

Thanks! Marvin
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