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This is a discussion on Removing Feet off Seat Rails - Drilling is Tricky within the Gen II Prius Modifications forums, part of the Gen II (2004-2009) Toyota Prius Forums category; I removed the mounting feet off the 07 Corolla seat from the junkyard (my practice seat). Drilling through the spot ...


Removing Feet off Seat Rails - Drilling is Tricky

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Old 05-17-2009, 12:36 PM   #1
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Default Removing Feet off Seat Rails - Drilling is Tricky

I removed the mounting feet off the 07 Corolla seat from the junkyard (my practice seat). Drilling through the spot welds has been the hardest.

Here's the Corolla seat with feet removed. Required Dremel cutting, and some grinding. Lots of drilling, some chiseling and prying. Not too easy and is tedious work.

btw, screwdrivers are great pry tools in a pinch.

Next is to remove feet from junkyard Prius seat.

Removing Feet off Seat Rails - Drilling is Tricky-im002463.jpg

Removing Feet off Seat Rails - Drilling is Tricky-im002464.jpg

Last edited by cycledrum; 05-17-2009 at 05:27 PM.
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Old 05-17-2009, 02:06 PM   #2
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

I've broken several drill bits so far. The steel of the seat rails and mounting feet is pretty hard. Rivets are easier to drill.
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Old 05-17-2009, 03:25 PM   #3
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

I'm pretty sure the seat rails and mounting feet are stainless steel or something like that. Makes sense as Solar-Powered used TIG welding with stainless steel rod.

Cobalt bits can drill through stainless steel.

edit - got 2 feet off the Prius rails ... 2 more to go

Last edited by cycledrum; 05-17-2009 at 05:26 PM.
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Old 05-17-2009, 07:19 PM   #4
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

I like using the reinforced fiberglass cutting wheels in a Dremel tool for cutting steel. I don't believe that the feet are made from stainless, but they are probably pretty hard as a result of the deformation when they stake the feet and rails together. The engineering term is cold working.
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Old 05-17-2009, 07:37 PM   #5
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

Prius seat and four mounting feet.

Me and those drill bits got quite a workout.

Removing Feet off Seat Rails - Drilling is Tricky-im002465.jpg

Removing Feet off Seat Rails - Drilling is Tricky-im002466.jpg
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Old 05-17-2009, 07:40 PM   #6
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

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I like using the reinforced fiberglass cutting wheels in a Dremel tool for cutting steel. I don't believe that the feet are made from stainless, but they are probably pretty hard as a result of the deformation when they stake the feet and rails together. The engineering term is cold working.
I used the '409' cutting wheel which looked like emery. Makes nice little sparks.

That seat rail material 'laughs at' Titanium and Black Oxide drill bits. The steel is pretty hard around the spot weld area.

The Cobalt bits work ok. Still needed to drill little at a time, clean bit, put more oil, little more, etc... I got decent at it, but it's a bitch nonetheless.

Last edited by cycledrum; 05-17-2009 at 08:11 PM.
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Old 05-17-2009, 07:43 PM   #7
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

And I think of jelloslug pulling the whole height adjuster mod in '1 part weekend'.

I can't imagine. I'm whupped just removing 8 mounting feet.
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Old 05-17-2009, 07:49 PM   #8
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

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Originally Posted by cycledrum View Post
And I think of jelloslug pulling the whole height adjuster mod in '1 part weekend'.
He has mega-tools.
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Old 05-17-2009, 07:52 PM   #9
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

They actually make special drill bits for drilling out spotwelds.

Eastwood Co. - Spotweld Drill 3/8" Pro
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Old 05-17-2009, 08:51 PM   #10
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Default Re: Removing Feet off Seat Rails - Drilling is Tricky

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Originally Posted by dogfriend View Post
He has mega-tools.
and mega skills too

Yeah that bit looks good.

Last edited by cycledrum; 05-17-2009 at 09:53 PM.
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