1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Prius envy--gen1-gen2 mpg

Discussion in 'Generation 1 Prius Discussion' started by robert mencl, Aug 26, 2014.

  1. robert mencl

    robert mencl Member

    Joined:
    Jun 27, 2014
    173
    49
    0
    Location:
    hartland me
    Vehicle:
    2002 Prius
    Model:
    I
    This 02 is a great car, and don't want to hafta trade up for economy.
    I'm wondering why Prions 2 years newer and 250 pounds fatter get 20% better gas mileage-and what does it take to get there.
    It's just a machine dammit, same basic engine even...where does the big difference come from?
    I see so many great posts here on repairs-but what does it take to tweak this thing till it performs 147_6174.JPG like a gen2?
     
    Montgomery likes this.
  2. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,679
    48,931
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    completely revamped hybrid synergy drive. i suppose you could try a transplant.:)
     
  3. robert mencl

    robert mencl Member

    Joined:
    Jun 27, 2014
    173
    49
    0
    Location:
    hartland me
    Vehicle:
    2002 Prius
    Model:
    I
    or some simple manual override/lock in.......
     
  4. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,679
    48,931
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    vulcan mind meld.
     
    Montgomery and robert mencl like this.
  5. JimboPalmer

    JimboPalmer Tsar of all the Rushers

    Joined:
    Apr 14, 2009
    12,470
    6,862
    2
    Location:
    Greenwood MS USA
    Vehicle:
    2012 Prius v wagon
    Model:
    Three
    2001 Prius 0.29 Cd

    2004 Prius 0.26 Cd

    That will be hard to make up over 50 MPH.
     
    robert mencl likes this.
  6. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,117
    15,386
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    There is my short answer. The Prius lineage are:
    • NHW10 - sold only in Japan and some 'gray' markets, it has the original 1.5L engine and first generation transaxle and first generation software. Compact sedan like an Echo. It used "D" cells.
    • NHW11 - the 2001-03 models we see in North America, it has more power, 4500 redline, improved transaxle, and improved software. Compact sedan, it included North American emissions such as HC converter and bladder tank. The first prismatic traction battery modules, much better than the "D" cells but heat sensitive.
    • NHW20 - the 2004-09 models, the apex of this series, it has more power, 5200 red line, lower drag transaxle, and improved software. Eliminated the HC converter, had an 'undocumented' EV mode. It also has substantially improved traction batteries with lower internal resistance and better terminal seals. It also is an aerodynamic, full-size, hatchback.
    • ZVW30 - the 2010-current models, it has more power, more transaxle gearing, and improved software. It also includes cooled, EGR for leaner mixtures at high power; muffler pressure relief valve at high power settings, and; eliminated the engine belt with an electric driven water pump. Further improvements in the traction battery but I don't have the details.
    We see the biggest difference when comparing the NHW11 versus NHW20:
    [​IMG]
    Notice how the NHW20 and NHW11 meet in the 65-70 mph range. But on either side, the NHW20 walks away due to better transaxle, engine, and control laws. Above 70 mph, the drag is so high the NHW11 engine begins to run 'fuel enrichment' mode.

    Here is another collection of NHW11 and NHW20 points:
    [​IMG]
    In 2006, there was a marathon Prius stunt where a team of drivers drove a Prius ~1,200 miles over several days. Their log are the black dots in chart. It was summer and they 'tuned' the Prius for optimum performance. In contrast, the "gray" line represents my best estimate of NHW11 performance, mph vs MPG. Various benchmarks show this line has merit. However, these are 'warmed up' data values. The NHW11 warm-up is a thing of horror but can be mitigated.

    The key to tweaking NHW11 performance is addressing the problem of engine warm-up. Over the years, some of us have found 'tricks' to mitigate warm-up cost. But to understand you need to run a few benchmarks:
    1. On the first drive of the day (called 'cold start' regardless of outside temperature).
    2. Power ON but do not start the car
    3. Reset a trip meter and record ambient temperature (60F and above is great, lower than 60F requires special attention)
    4. Use a recording device to monitor the trip meter distance and MPG (you need at least 0.5 to 1.0 mile resolution)
    5. Start the car and drive a regular route.
    6. Load the data into a spreadsheet and calculate the MPG between every data points.
    You'll soon see the first 1-3 miles is horrible. This is the warm-up penalty that kills NHW11 performance. Crack that nut and the car will be much, much better as this was one area where the NHW20 control laws made a big improvement.

    Bob Wilson

    ps. Aren't you glad I didn't offer the 'long version?'
     
    #6 bwilson4web, Aug 27, 2014
    Last edited: Aug 28, 2014
    john1701a and robert mencl like this.
  7. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    In real world city driving, without AC, I saw better mpg out of the Gen I (after the warm up penalty) but, overall, the Gen II beats it handily. The Gen II is just a better car. The one thing I did notice on the Gen I is that its easier to take off on all electric (due to the lower weight I'm sure).

    As for tweaking this thing, many have tried and many have failed. It is pretty much tweaked out thanks to Toyota's engineers.
     
    #7 usnavystgc, Aug 27, 2014
    Last edited: Aug 27, 2014
  8. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    Unfortunately, the bladder tank wasn't eliminated until the Gen III in North America.
     
  9. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,117
    15,386
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    I meant to say "HC converter," fixed. FYI, I took this photo last night:
    [​IMG]
    Due to the oversized tires, that is actually 105.8% * 68.0 MPG or 71.9 MPG.

    Bob Wilson
     
    robert mencl and usnavystgc like this.
  10. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    For all its quirkiness, the NHW11 is still a force to be reckoned with. :)
     
    robert mencl likes this.
  11. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,679
    48,931
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    another problem solved!(y)
     
    usnavystgc likes this.
  12. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,117
    15,386
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    Another round trip home to work and back:
    [​IMG]

    Bob Wilson
     
    usnavystgc likes this.
  13. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    I don't know how you do it Bob but I guess its because your trip is 25+ minutes. Mine is only about 10-12 minutes so I don't get more than 2 five minute periods. My first is about 30 mpg's and the second is just above 50 (sometimes above 60). Your second 5 min is about 80, Jeeez!. :)
     
  14. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,117
    15,386
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    Funny you should mention this. Last night I was thinking about how to write up something based upon using just the existing Prius displays.

    If I do, I'll write it up in 'sticky' format; post it, and; petition the moderators to make it a sticky.

    Bob Wilson
     
    usnavystgc likes this.
  15. bigblock67

    bigblock67 433K with new cells

    Joined:
    Feb 27, 2011
    169
    35
    6
    Location:
    Indiana
    Vehicle:
    2002 Prius
    Model:
    N/A
    have an 02 that I may change injectors. Runs like crap. Any ideas or warnings. I can probably do this job
    Thanks Don
     
  16. Bruce Berquist

    Bruce Berquist Junior Member

    Joined:
    Aug 18, 2021
    86
    23
    0
    Location:
    South Tamworth, NH
    Vehicle:
    2003 Prius
    Model:
    I
    I don't know where Robert Menci gets his facts from, but on the average and historically the Prius Gen 1 is known to get a little better overall MPGs than the Gen 2 did.

    Don't judge the overall common reliability and the MPG well maintained DD and serviced Gen 1 from somebody's experience with a poory maintained car or one that is in such age and disrepair that it needs restoration or salvage.

    My very well restored ang lovingly serviced Gen 1, as with a number of other Gen 1 owners I know, get and easy low 50s and over 60s MPG, without any special hyper-mile driving.

    Now that cold weather has set in, the MPG has very typically dropped to mid 40s to the lower 50s. That's normal.