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ICE not running -- Car stuck on forest road

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by cyberpriusII, Sep 21, 2014.

  1. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Well, started up my car from a neighbor's home this morning. All fine. About 30 seconds later -- more or less -- and the red triangle and all the dash lights come on (check engine, brake light, tire light, etc.) The display screen that shows consumption, etc. was a bit dim, and at the top was a faint small triangle with a ! mark in it also.

    I had just started up my quarter mile long single-track driveway, which is quite steep. Was panicked, but knew I could not stop there. Kept going.

    The battery kept going down, down, down.

    I made it to a turn out just as the battery bar turned from blue to purple (two bars left).

    Stopped car. Opened hood. Saw nothing. Opened hatch. did not know what to do, but checked the ground from the 12-volt to the car. Good and solid.

    Other than have it towed, any suggestions?
     
  2. bisco

    bisco cookie crumbler

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    did you run out of gas?
     
  3. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Half a tank of gas -- more or less.

    And, there is a bit of a downhill on the road, so as I went downhill, the "screen" showed power going from the electric motor to the battery....but when I got to the end of that and started up again, power drained away.
     
  4. bisco

    bisco cookie crumbler

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    unusual problem i think. check the oil level. might be a computer issue. try disconnecting the negative for a reset and see what happens. does it still make ready? how many miles on her?
     
  5. Patrick Wong

    Patrick Wong DIY Enthusiast

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    1. Take a sharp photo of the warning lights and post.
    2. Do you have a digital multimeter? If yes, measure the voltage at the 12V battery when the car is IG-OFF and when it is READY.
    3. If you don't have a meter, turn on the headlights and see how bright they are compared to normal.
    4. Look at the inverter coolant reservoir for fluid turbulence when the Prius is READY. If you don't see this then the inverter coolant pump has failed.
    5. It might be time for you to buy Mini VCI so that you can retrieve logged DTC on your Prius as well as other Toyota vehicles.
     
    #5 Patrick Wong, Sep 21, 2014
    Last edited: Sep 21, 2014
  6. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Hi all:

    I just hiked back from the Prius -- this was before Patrick's post. It is about 70 yards down the hill. I checked the battery (12v) with everything turned off. I did not even have my key with me. Thanks to UART, I knew at least how to do that.

    By putting the positive probe on the "jump start" bolt in the engine compartment, and the negative probe on the engine block, I got a 12.71. The 12v is a Toyota TrueStart that I replaced about nine months ago. While anything is possible, I somewhat doubt it is the problem. The oil is fine (3.5 quarts).

    My husband came along. He was poking around and noted that the main radiator tank -- the one that sits horizontally in the engine, right up front next to the grill was low. Really low. Not sure how low as that whole thing is pretty much covered by the plastic piece on top....but low.

    The other tank, the one next to the ?inverter? that sits between the air filter box and the big chrome ?inverter? is full and fine and I had that recall on the inverter thing done last winter.

    We are trying to "gravel" around the house and have spent most of the day hauling five gallon buckets (70 or so pounds each) of rock around the house. This keeps the paths mud-free in the winter. We had six-cubic yards to spread and I am a bit tired, but I will try to go down in the next hour or so and try Patrick's suggestions.

    Any thoughts about the somewhat dry radiator (no warning lights ever appeared in the past week about overheating)?

    Oh, the car is at just under 60K miles....I don't drive all that much if I can help it.
     
  7. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Bring a Phillips screwdriver along on your next trip to the car so that you can remove the large black plastic panel that is over the radiator. You need to remove that panel for access to the radiator cap.

    To remove the panel, use one hand to apply upwards force to one corner of the panel while you rotate the plastic fastener with the screwdriver. The plastic fastener looks like, but is not a screw. It will pop out if you lift the panel hard enough while you rotate the fastener. Once you get one fastener out, study it so that you can see how it works and you will find the other five will come out more easily.

    If you should find that the fluid level in the radiator is low, look at the engine coolant pump pulley and the air conditioner compressor. Do you see a pinkish deposit on the inside of the pulley and on the compressor housing? Or maybe a pinkish spray on the underhood sound insulating blanket? Those are all signs that the engine coolant pump is leaking and that would be the reason why the radiator fluid is low.

    Regardless of whether the inverter pump was replaced or not, you still need to see whether that pump is actually working by looking for fluid turbulence in the reservoir.
     
    #7 Patrick Wong, Sep 21, 2014
    Last edited: Sep 21, 2014
  8. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Well, went back down....it was a bit of a .... well ... did not go that well. I am really scared I will damage something beyond repair, even by turning it on....

    I managed to lose my camera and the prius key.... took a lot of searching and I found them both ... but that should tell you how nervous I am about this.

    I did the ready ign-off and the reading AT THE BATTERY was 13.9.

    I put about 50 ounces of coolant in before it came to the top.

    I took pix. Quickly. Again, very scared. I forgot to look at the inverter pump....that's how shook up I was.

    Pix are below.

    I will go down in a bit and look at the inverter. Not looking forward to it....

    OH, finally, the ICE did run when I went down this last time. Maybe it was running before....I really was panicked with the big red triangle and all as I was driving up....

    one last thing. When I parked, the battery meter had just hit purple and was on two bars. When I went back down and started the car just about 15 minutes ago, it was at one purple bar. But, after I checked the battery voltage and took photos, I noticed that it had went to TWO bars again.

    Don't know what is important, just reporting what I saw....
    kris
     

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  9. bisco

    bisco cookie crumbler

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    what is scaring you, large animals in the dark?
     
  10. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Animals, I work with all day long...they don't scare me....$$$$ engine repairs that I cannot afford, esp. as I get ready to leave for Iowa do scare me....

    Anyway, went back down. Started car. ICE came on immediately. Traction battery bar went to three and BLUE.

    But, the tank with the coolant, that sits between the ?inverter? and the air filter was totatlly static. No movement at all.

    Now, the car is pretty much stone cold. Does that matter.....I let it run (yes, I was just a little brave) but after a bit the ICE shut down, so I shut it down.

    But, at no time in that (all of three to five minutes at most) did the fluid in that one tank move at all....
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

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    It sounds like your car has two problems, both of which need to be addressed immediately:

    1. The inverter coolant pump is not working based upon your observation that you do not see fluid turbulence in the inverter coolant reservoir when the Prius is READY. That needs to be immediately fixed. I have posted previously on how to replace this pump - since you already had it done once for free via recall, your local dealer will charge you a few hundred $ for that repair - unless you had that recall done less than a year ago in which case you might argue that the part should be covered under the normal Toyota 1-year parts warranty.
    How to Replace the Inverter Coolant Pump | PriusChat

    2. Look at the engine coolant pump for coolant seepage which is the most likely reason for the low fluid level in the radiator. Other reasons would include a leaking radiator hose or the radiator itself, but those are relatively low probability events.

    If the engine coolant pump is the issue, my thread here may be of interest:
    How to replace engine coolant pump and thermostat | PriusChat

    Next week, I'm planning to replace the engine coolant pump on my daughter's 2007 which has logged 72K miles. She was quoted $600 by her dealer in south Orange County (CA) to replace it and sent photos documenting that the pump actually had a bad leak.

    I bought the correct pump for $57 and serpentine drive belt for $14 (plus shipping) from Autonation Toyota Gulf Freeway, Houston, TX via weborder. Add $50 for two gallons of coolant. The total for parts and fluid is pretty low and it is obvious the dealer service department is making a huge profit on these simple repairs.
     
    #11 Patrick Wong, Sep 21, 2014
    Last edited: Sep 21, 2014
  12. wjtracy

    wjtracy Senior Member

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    Oregon is partial CARB state right? So HV battery be covered to 150k miles but other stuff may be 100k miles
     
  13. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    So, I crawled as best I could under car. I felt along hoses and did not feel any spot where coolant was leaking.

    In any event, I NEED to have this towed to dealership? Correct? It is a bit of a distance. And, while they may replace the inverter thing for free, I doubt I will get so lucky with the tow bill.
     
  14. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Did you actually look at the engine coolant pump? It is visible when you open the hood and look down at the "front" of the engine which faces the passenger-side fender. Look for the serpentine drive belt and follow it down to the coolant pump pulley.

    Also, if you are going to inspect the hoses you need to see them, not feel them. You are looking for a pinkish or whitish stain which is evidence of coolant residue. It is highly unlikely that you will actually have wet coolant on a hose to feel - because that would be evidence of a really bad leak.

    Can you translate "bit of a distance" into number of miles?
     
    #14 Patrick Wong, Sep 21, 2014
    Last edited: Sep 22, 2014
  15. uart

    uart Senior Member

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    That's good news. :) At least we now know that the ICE can still run and produce power, and that the hybrid system is still working. Best case scenario now is that it's just something that's overheated and will come good as soon as that is fixed. :)

    First place to start is to make sure that the actual radiator (not just the reservoir) is full! Make sue you remove the cover at the top of the radiator and check under the actual radiator cap (only when the engine is cold of course). If the engine will run then let it idle for a half a minute and then double check the radiator level. Keep doing this until it's definitely full.

    That's about 1.5L right, from memory that's about the capacity of the reservoir. So just to double check, was that just the reservoir, or was it the actual radiator? It's vital that the actual radiator is filled! Note that if you have still a lot of air space in the radiator then the coolant in the reservoir will NOT be of any help.

    Ok, this is important to get fixed too. At the moment it won't hurt to run it for short periods of time (a few minutes) with this problem. You don't want to run it at all until you know for certain that the engine coolant is full however.

    It definitely sounds like the inverter coolant pump has failed. Note that sometimes people don't notice the fluid movement because it can be a little more subtle than what they're expecting. So I just want to ask if you've ever looked at this before? It's a lot easier to recognise a problem here if you've previously looked at it (when it was working). That way you know for sure what it is that you're looking for. If you haven't done this before then my advice is to use a flash light to look straight down through the reservoir lid (removed), and in particular to look carefully at the fluid surface toward the rear of the pump. Look at it over a period of 10 to 20 seconds and you should definitely notice at least some amount of rippling or gurgling on the surface if it's working. :)
     
    #15 uart, Sep 22, 2014
    Last edited: Sep 22, 2014
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  16. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    Hey Cyber. All are giving you good advice here. The only thing I would have you check that has not been mentioned is the oil. The reason I want you to check the oil is because we need to find out where the coolant that was in the radiator went. Since it is not obviously leaking anywhere outside the engine, it may be leaking inside the engine (thru a blown head gasket). If this is the case, the oil will appear milky white in color.

    The chances of this happening with your car are low and I don't believe you will find it to be the case but, its worth checking.

    If you don't have a "milky" white colored oil, then we need to look at everything in its totality. Here's what I would do:
    1) Start the car and observe the "Energy" display. Is it charging the HV battery? If so, I would force charge it to 6 blue bars by putting it in Drive and holding your foot on the brake while giving it gas.
    2) Double check for flow in the inverter coolant reservoir (if no flow, then you need to have the inverter pump replaced as mentioned)
    3) Double check that the radiator is full
    4) If I had flow and the radiator was full, I would try driving it while observing the Energy display. If all appears normal (other than the TOD and CEL), I'd pull over and cycle the ignition switch four or five times to see if the trouble lights reset. If they do, this may have been some sort of computer glitch.

    Just so you know, low radiator fluid would not have caused the TOD or CEL (unless the ICE overheated but it sounds like you just started the car so I'm ruling that out). Also, lack of flow in the inverter coolant loop would not have caused the TOD or CEL unless the inverter overheats which I'm ruling out for the same reason. You obviously have gas and the 12V is good so I'm leaning toward glitch.

    If after you do all of this and the TOD and CEL remain, we will go from there but having it towed to the dealer may not be required. Depending on the results of my steps, you may be able to drive it but at this point, we don't know.
     
    #16 usnavystgc, Sep 22, 2014
    Last edited: Sep 22, 2014
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  17. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    Tis Me, Kris or Cyberprius -- or scaredy cat Prius owner -- take your pick.

    I was totally exhausted yesterday. Did not get much sleep last night and had a LOOOONG day at work today.

    So....thanks so much for all the advice EVERYONE! I am a bit bleary and I may not act on all of it at the moment, but I will try to get through it all.

    I am still a bit (O.K., more than a bit), terrified of ruining the car, but less so than yesterday.

    The weird thing is that -- obviously -- the ICE was not working when I came back up my driveway. But, a few hours later, when I started the car to follow Patrick's instructions, it came blasting on and pushed the traction battery up a couple of bars before I shut the car off.

    So, as for the radiator. I only opened the "snap cap" -- the plastic thing that says coolant -- and poured coolant through that. I did not open the metal "cap" that is off to the left of the plastic cap.

    And, no, I have never observed the inverter thing before when the car was on -- so while I did stare at it, I have to follow UART's advice and take another look (although I am a bit afraid to start the car).

    Finally, the oil is at the 3.5 quart mark that it went to when I changed it in the spring. No contamination by coolant or anything (I had a Corolla that had that happen, so I know what that looks like).

    Anyway, again, scaredy-cat Kris here. I will probably NOT do anything tonight, but will try in the morning to follow-up on the suggestions -- and -- of course -- I will report back.

    Oh, to answer Patrick the dealer is about 15 miles away. In the past I would NEVER use that dealer, but they have changed management and I am hearing good things (the other good dealer is about 40 miles away).
     
  18. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Might be too far to drive without a working inverter coolant pump unless the weather is cool and you don't drive too fast or have to drive uphill.
     
  19. M in KC

    M in KC Active Member

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    Kris, you might be surprised to find out that your auto insurance has limited tow coverage. Check with your broker on your policy's contents. Amazingly enough I just discovered this a couple of weeks back on my own auto insurance. Its worth a call to your broker. The worst they can say is you do not have that coverage. Otherwise I believe AAA has a 7 day waiting period for new customers before the tow coverage kicks in.
     
  20. cyberpriusII

    cyberpriusII Prodigyplace says I'm Super Kris

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    O.K., overcame my fears went to the Prius this morning (Tuesday). Other than to set mousetraps all around the interior on Monday evening, I did not touch the car at all on Monday.

    First -- thanks so much to each and everyone of you. Your comments are beyond helpful!! And, they give me the courage to proceed, when I am really shaky about the whole thing.

    So, no mice.

    Thanks to Patrick removed the radiator cover panel and found the fluid up to the top under the metal cap -- and I mean top.

    Thanks to UART, opened the inverter tank and when I started the car, looking down through the opening, saw the fluid moving along.

    AND THIS SHOCKER When I started the car, all the warning lights were gone -- no red triangle, no check engine light, etc.

    But, something is definately wrong. The ICE started up pretty quick and boosted the battery level up a bar or two. But, after I checked the fluid levels and came back into the car and was watching the battery level go up, the ICE shutdown.

    Decided to go up the hill and try to make to the house. I did. No warning lights. However, the ICE should have kicked in, and while it did once right at the end, it shut down again fairly quickly. Parked it safely.

    So, and I could be mistaken (not the first time), it seems that the ICE is not running when it should?