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Wheel Bearing Failure?

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by 72fordgts, Nov 16, 2014.

  1. 72fordgts

    72fordgts Member

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    I checked the bearings today. To do so I removed the calipers, brackets and rotors to ensure no noise was coming from the brakes. The front right seemed great, no noise, smooth. The left front had some roughness to it, but no noise. It also seemed to have a bit more resistance than the right side. Mind you, this could be partially from the front axles or differential.

    The rears had very little resitance, but both sides made a metallic type clicking noise when rotated only in one direction. The other direction was silent. I made a video, but the sound comes across as louder in the video.

    http://vid1380.photobucket.com/albums/ah175/caprice_1996/MVI_5437_zpsvsjlrbg7.mp4

    From riding in the car, it sounds like it's coming from the left front. I am almost thinking I might need a chassis ear (which I don't have one, or access to one) to nail which bearing is causing the noise.

    Anyone have any opinions?
     
  2. drewbabich

    drewbabich Junior Member

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    Bump bump. I have a 2010 prius that "whines" like crazy as I go over 45 mph and up. I can't tell which bearing it is so I ordered a stethoscope and an gonna try that route once I jack the car up. My master toyota tech, who I trust very much, told me it's basically a wild guess when is front bearings that are failing as too which one is the bad one if jacking the car up and looking for play or looseness or grinding sounds does not identify it.

    He also said you cannt trust the old method of loading the outside wheel bearing in a turn with more car weight to identify the bad one. He says that doesn't identify the problem anymore as these bearings don t make more or less noise depending on the turn. ....

    I swapped tires on my two priuses and is def not tire noise.

    Anyone having success in bearing failure identification thay only shows up ay highway speeds?
     
  3. 72fordgts

    72fordgts Member

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    What kind of stethoscope did you order? I haven't replaced mine yet, but the noise is about the same so far. Toyota wants over $500 for a front bearing, but I found timkens for a much cheaper price. I am not sure how they would compare to the Toyota bearing.
     
  4. Mendel Leisk

    Mendel Leisk Senior Member

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    Bestmapman, I know if the disc is rusted on to the hub it has a couple of holes threaded for M8x1.25 bolts, spaced 180 deg. Screwing bolts in allows you to break the caliper free without drama. Maybe there's something similar on the hub?
     
    #24 Mendel Leisk, Dec 18, 2014
    Last edited: Jan 10, 2015
  5. toyolover

    toyolover Member

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    Mine had both front bearings and hub assembly replaced. It was just a thousand km over the 100,000km warranty but my dealer was kind enough to put through the warranty claim. I was told the two front bearing set would have cost me close to $1000 with parts and labour if not covered by warranty. At the end, they only charged me $99 for alignment.
     
  6. Den49

    Den49 Member

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    The "Chassis Ear" allows you to attached a microphone at each wheel location and then drive the car and hear which wheel bearing is bad. I have one and it works great. The high cost of Prius wheel hubs justifies the $100 to $200 cost of the Chassis Ear. See below:

    Amazon.com: chassis ear
     
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  7. 72fordgts

    72fordgts Member

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    After I checked the bearings again at a later time, I could feel a little bit of play in the front left. So I was certain that it was the bad bearing. I ended up getting a Timken bearing from Rock Auto, for less than half what it would have cost me to get one from the Toyota dealer. The bearing I got was in a Timken box, but was actually a Koyo part (made in Japan). I compared to the original on my car, and they had the same part number. I have seen Timken use Koyo bearings before in other applications (usually for ball bearing applications). It's a little disappointing that the original bearing didn't last very long, especially considering the price.

    The car is much quieter with the new bearing. If anyone else needs to replace the bearings, check out Rock Auto to get a OEM bearing at much cheaper cost.

    As for replacement, it's not an overly difficult job for someone who has experience repairing vehicles. I didn't take pictures, but I can outline the steps.

    1. Jack the car up, put on safety stands and remove the wheel.
    2. Disconnect the battery (can be done with the battery connected if the driver's door is not opened)
    3. Remove the bolt that hold the rubber flex brake line from the steering knuckle.
    4. Remove the bolt for the speeds sensor, and pull the speed sensor out of its hole. Don't twist it.
    5. Remove the two 17mm caliper bracket bolts. Use wire to hold the caliper assembly to the coil spring.
    6. Remove the brake rotor.
    7. Remove the tie rod cotter pin and nut. Remove the tie rod from the steering knuckle.
    8. Remove the two nuts and one bolt (17mm) where the lower ball joint bolts to the lower control arm.
    9. Remove the 30 mm nut for the axle assembly. A 12 pt socket is required and an impact gun makes it much easier.
    10. Using a soft faced hammer/mallet, hit the axle free from the hub assembly.
    11. Remove the two 22mm nuts and bolts on the where the steering knuckle bolts to the strut
    12. The steering knuckle will an be removed from the car. Clamp in a vise.
    13. Remove the four 14mm four the hub on the back of the knuckle, then remove the hub from the steering knuckle.
    The installation is the reverse.
     
    #27 72fordgts, Jan 13, 2015
    Last edited: Jan 13, 2015
  8. Mendel Leisk

    Mendel Leisk Senior Member

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    Thanks for the link.
     
  9. 562ToyotaPrius

    562ToyotaPrius New Member

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    I too have to replace my rear driver side bearing...it's starting to get louder and louder every week. I just need to find time to replace them. I'm glad i'm not the only one that has this problem!
     
  10. drewbabich

    drewbabich Junior Member

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    So are the Timken bearings the exact same ones as what Toyota dealers would supply you?

    I've had real bad luck with non-0em bearings and control arms off flea-bay failing on my highlander hybrid within 15,000 miles of installation.

    I need to replace a 2010 prius bearing and I'm suffering from sticker shock once again at Toyota's crazy oem parts pricing.
     
  11. 72fordgts

    72fordgts Member

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    In this case, Timken used Koyo to supply this particular bearing (front bearing 2010+ Prius). Koyo is what Toyota used as it's OEM bearing. In this case, the bearing I ordered from Rock Auto, came in a Timken box and said made in Japan. The bearing itself was stamped with Koyo and the Koyo part number stamped was the same as the OEM one I removed from the car.

    What I think happens instead of Timken producing it's version of this bearing, it just buys them from Koyo and puts it in a Timken box. I wouldn't be surprised if Koyo has a reciprocal relationship for other applications. I have seen Timken do this before with other applications (usually in ball-bearing type wheel bearings). Many aftermarket replacement parts are junk. When it comes to bearings, Timken, SKF or Koyo seem to be decent.
     
  12. CR94

    CR94 Senior Member

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    Why are Prius wheel bearings failing so often? That should be rare, unless they're inadequately lubricated, contaminated, or too small for the load they carry (i.e., inept design). I've put about three-quarters of a million miles on three prior cars and never had a single failed wheel bearing, except one apparently somehow invaded by water.
     
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  13. frodoz737

    frodoz737 Top Wrench

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  14. 72fordgts

    72fordgts Member

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    I'd like an answer to this too, a sealed bearing should last the life of the car. Honestly, our car doesn't see any abuse, lots of highway use, and rural roads, but it is driven a lot easier than most cars on the road. We do have harsh winters with lost of sand and salt on the roads. Like most modern cars, the bearings are sealed and non serviceable. From my inspection of the old bearing, it doesn't appear to have a seal failure. It definitely has some roughness, and it had very minor play. The noise on the other hand was loud. I think the standards for parts is just not very high these days, even for Toyota. I have a Toyota truck too, and I know I have a rear bearing going on it too (although in this case, Toyota knows about the issue for this particular model). Again a very expensive part and failing prematurely. And then if you buy an cheap aftermarket part, often times they are a lot worse than the OEM design, even if the OEM design isn't that great.

    For whatever reason it seems Toyota likes to use ball bearings in there wheel bearings. I have had much better luck with roller bearings. Maybe our car just had a bad one from the factory, but it seems all cars these days suffer from poor bearings. I am just glad I was able to get the part cheap online, and I could do the repair myself.
     
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  15. CR94

    CR94 Senior Member

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    Agree with your post. Wheel bearings used to be separately replaceable, cheap, and reasonably durable. How is this progress?

    Noise and roughness of a rolling-element bearing means roughened races, which ordinarily happens only if bearings are overloaded (including any pre-load), used beyond reasonable designed life, or contaminated.

    My Mazda went over 600K on all the original wheel bearings except the left front.
     
  16. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    I don't know if the hub has it or not. The disk was a little hard to get off. But several whack got it to move. The hub came right off with little effort.
     
  17. drewbabich

    drewbabich Junior Member

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    rock auto has PRO PART hub/bearings for 59 billz or TIMKENs for $169...... I wish I could trust PRO part for 110 bucks less..... But I've had terrible luck when the cheapest bearings I could buy for my highlander. One failed in 20,000 miles. The other the hub splines wouldn't even fit over the axle once I removed it. Both ebay bearings.

    Anyone ever try the cheap pro part bearings?
     
  18. nodiesel

    nodiesel Junior Member

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    Our Prius gen3 from 2010 recently on 325 000 km had its fourth wheel bearing replaced, all four on the different wheels. Add to that one coil ignition due to the lpg-convertion made it the most reliable car we ever owned.
     
  19. ChapmanF

    ChapmanF Senior Member

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    So far my Gen 1 has needed one rear and one front, and I had to deal with those same questions. The bad rear I could definitely identify by feel with the car jacked up. The one in front never showed any sign of trouble when jacked up with the weight off. The only thing that gave me a positive ID was a ChassisEar—but looking back, after I had the positive ID, some of the other hints did seem to fit.

    My first thread was about the rear bearing, and whether the pitch of the sound was useful in distinguishing a bearing problem from, say, the transaxle. It did seem that by analyzing the sound pitch, the transaxle problem seemed pretty well ruled out.

    My second thread was about the front bearing, where I ended up considering a lot of different hints because it was never obvious by feel the way the rear had been. The front noise was louder when loaded on the outside of a turn. Also the pitch was not the same (when compared at the same road speed) as what I had heard with the rear. Looking at the old bearing, I was able to find a relationship between its construction and the pitch of the sound I had heard, so I think that might be useful on a Gen 1 for distinguishing a front from a rear. That's because Gen 1s use different bearing designs on the front and the rear; since Gen 2 went to the same style of bearing front and back, I'm not sure it would still be useful for Gen 2 and later.

    -Chap
     
  20. alekska

    alekska Active Member

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    Slight impact with the curb ( at angle) is another possible reason.
    Alex