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Slew of new mirai articles

Discussion in 'Fuel Cell Vehicles' started by austingreen, Dec 15, 2014.

  1. Jeff N

    Jeff N The answer is 0042

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    That DOE document appears to have been written 10 years ago as a fantasy plan for what might have been achieved by now. Their crystal ball failed them. The NREL study from last year documents present reality as things actually are.

    Your DOE doc says:

     
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  2. Trollbait

    Trollbait It's a D&D thing

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    It also contains this in the notes, "Cost, resource requirements, energy requirements, all fuel and feedstock energy contents, and efficiency values for the Future (2015) case is from the H2A model cases modified to reflect the Department of Energy’s Hydrogen Fuel Cells, and Infrastructure Technologies Program 2015 cost goals as of November 2005."

    It is a document based on the assumption that 10 year goals have been met. There is no analysis of that likely hood. Plus, it is also only compressing the hydrogen to 5000psi as an assumption.
     
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  3. austingreen

    austingreen Senior Member

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    First on the factual matter of whether toyota's chart is factual today we check the notes. The old chart was projecting for breakthroughs that haven't really happened yet, your link says it is still in the lab. We in 2014 still don't have it yet, and who knows if it will ever get out of the lab. TO this they compare the installed base of ccgt, even at the time of the chart newer ccgt tech was able to go natural gas to the plug at 50% efficiency. We do have many ccgt plants running at higher efficiency than this today. In the lab its even higher.

    None of the 68 hydrogen stations planned or in operation by 2017 will use this future tech in the chart. Many plug-ins though run on more efficiently generated electricity. So no when you compare future tech with breakthroughs to yesterday's tech it is not accurate it is intentionally misleading.

    As for car efficiency you may be right the hybrid and fuel cell were tested on the same test, but it seemed to imply the BEV was tested on EPA. I really don't know, but efficiency in a percentage is really something made to confuse, and all cars need to be tested on the same test, not two on a easy one and one on a realistic one, which appears to be what toyota did in the chart there.

    Do you still think it represents the state of the art today or the likely future?

    As to what the doe projected it was it was 137,000 btus of natural gas, 2000 btus of electricity, and 7200 btus of other, which I can only guess is electricity because that is what we use to run compressors and chillers. To get to 79% efficiency you can't use toyota's 39% efficiency of natural gas to electricy, that gives you 72%. In fact going up to 875 bars and chilling the hydrogen from 350 bar as NREL has done for a station that actually has to fill 10,000 psi cars fast, probably takes that missing 9800 btus of electricity, which if generated as inefficiently as toyota says it is is an additional 25,000 btus of natural gas. Pop that sucker in there (NRELs electricity for reforming and cooling, DOEs future natural gas SMR, toyota's efficiency for electricity) and we get 62.5% efficiency, not far from the 59% I posted.

    If we are using in the lab for hydrogen stations why not batteries where the lab has 400 wh/kg versus 240 wh/kg in the most dense current car? I'm sure the toyota chart was written when state of the art was 150wh/kg cells. You can't comare technologies with one using future in the lab, versus one that is using past tech.

    The biggest misdirection of the chart of course as noted is that they assume it will be all natural gas, and not electricity. Its running on other non-fossil electriicty (wind, solar, etc) where plug-ins really get a lot more efficient than fcv. So yes if you use renewable electricity in compressing and chilling that hydrogen the process gets more efficient, but couldn't we also use it in the plug-in car?

    Again the lab stuff is possible with breakthroughs. I am not sure if we get there or not. With natural gas electrical technology though we have things that blow away that chart running in the field.

    For Japan though you won't see this chart its all about electricity, but the newer NREL report points to promising coal to hydrogen with sequestration, and DOE says this is probably cheapest in a new IGCC coal plant.
     
    #83 austingreen, Dec 18, 2014
    Last edited: Dec 18, 2014
  4. usbseawolf2000

    usbseawolf2000 HSD PhD

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    If you read the 2013 NREL report on what's updated, H2 production efficiency was not one of them. They are still using the same number from the 2001 report. The information must be outdate.

    UCS report dated 9/2014 said:
    The power plant efficiencies reflect the current mix of natural gas power plants (80 percent efficient combined-cycle generation units).
     
  5. austingreen

    austingreen Senior Member

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    As to what the doe projected it was it was 137,000 btus of natural gas, 2000 btus of electricity, and 7200 btus of other, which I can only guess is electricity because that is what we use to run compressors and chillers. To get to 79% efficiency you can't use toyota's 39% efficiency of natural gas to electricy, that gives you 72%. In fact going up to 875 bars and chilling the hydrogen from 350 bar as NREL has done for a station that actually has to fill 10,000 psi cars fast, probably takes that missing 9800 btus of electricity, which if generated as inefficiently as toyota says it is is an additional 25,000 btus of natural gas. Pop that sucker in there (NRELs electricity for reforming and cooling, DOEs future natural gas SMR, toyota's efficiency for electricity) and we get 62.5% efficiency, not far from the 59% I posted.

    If you use electriicty at 100% though its much better, its 74% using NRELs 19000 btus of electiricty. This is something to shoot for in the future, and could be renewable. There is little pressure to make these high compression hydrogen compressors more efficient as the cost of electricity for compression adds little to the cost of the hydrogen. Then again if you are using electricty at 100% would you have to use that figure for bevs also, or increase it from 39%?

    I believe UCS means 80% of natural gas plants power comes from combined cycle plants with the balance as single cycle steam or ocgt. The 42% I gave you for the chart is the eia's heat rate for ccgt (2011) adjusted for grid loss. If you use the 80% figure it would probably drop to 40% as the other natural gas is less efficient, but at least on the texas grid rarely used for plug-ins. All natural gas steam are old technology, and many will get retired long before fcv take off. Replacing a 40% efficient steam with a 59% efficient ccgt not only cuts fuel use by more than 30% but allows the plant to cycle with renewables and reduces the needs for ocgt. 35% natural gas ocgt is still needed to complement coal plants, but coal plants are being shut down much faster than they are being built in the US. Calfifornia can only build new ccgt and should be retiring old natural gas steam, their mix in 2013 was down to 4% coal, so their natural gas + coal efficiency should be higher than 42% today given the marginal wind and other non-fossil fuels in the marginal mix.

    You still are trying to compare technology that hasn't made it out of the lab yet for hydrogen to older natural gas technology that has stopped being built. Can you give a rationalization for that? At less than $3/gallon gasoline what do you think is more likely in the next decade? That we use tax payer dollars to build thousands t of hydrogen stations across the country, or that we continue replacing aging natural gas and coal plants with today's technology natural gas, wind, and solar? I only mean to inform what today's tech can do and the bad assumptions on that chart. You can't get to the hydrogen efficiency promised without having much higher electrical efficiency.
     
    #85 austingreen, Dec 18, 2014
    Last edited: Dec 18, 2014
  6. Trollbait

    Trollbait It's a D&D thing

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    It's not out of date. In fact the 89% efficiency in the 2001 paper is the high end. Likely due to the assumption that the steam will be put to use somewhere else, though it is hard in imagine how much that would be for an onsite reformer(hot water for the restrooms).

    This 2012 paper states that current commercial SMR plants range from 80% to 90%. It looks into the possible maximum efficiency possible for the process. Theoretically, the process can get to 93.8%, but the realistic limit is 90.7%. The industry has been doing this for over seven decades. The chances are that we have already wrung out all the efficiency we could from the process. I got a condensing boiler and water heater. Getting the extra heat from the burnt NG in these units do means consuming more electricity with a blower.
    http://www.h2alliance.com/pdf/ie3002843.pdf
     
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  7. austingreen

    austingreen Senior Member

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    +1
    http://www.h2alliance.com/pdf/ie3002843.pdf
    DOE didn't meet its 2010 goal.

    The top efficient SMR to hydrogen plants use the waste heat to generate electricity and heat the feedstocks in the refinery. These are massive units, but we need a lot of hydrogen to remove sulfur from oil prioducts. We can definitely build huge plants to do this, but then you need to build pipelines and/or truck the hydrogen. The NREL estimate for natural gas at one of these much much smaller average 1500 kg h2/day was 73%. Those in the field are lower, and we need a lot more fuel cell vehicles on the road before.

    The difference between that future possible DOE and NREL is only 22,000 btus of natural gas, even those most efficient ones only use 30,000 btus less, or about $0.12/kg of hydrogen The key needed is to drop the cost of the equipment and its maintenance not to make it more efficient at this much smaller size. Equipment and maintenance costs add much more to hydrogen costs. The fuel cell lobby can do hand waiving and claim even more will be made renewable which won't be as expensive.

    Now looking out 20 years, say we have some breakthroughs and we are using that 34 kwh of natural gas and 5.6 kwh of renewable electricity. If we think that far out it is highly possible. Then the ghg footprint of a 70 m/kg fcv would be about 105 g/mile carbon dioxide equiv. This is very good, less than half of the gen III prius.

    If we have a 70 mile aer phev (i3+rex numbers assume could be in a better car in 20 years) at the same time hat gets 117 mpge for 75% of the miles on electricity and 25% on 40 mpg gasoline, then we need the electricity to be 168 g/kwh or less for the phev to release fewer g of ghg per mile. In 2010 the national grid was 689 g/kwh. PG&E expects to be at 158 in 2017.
    http://www.pge.com/includes/docs/pdfs/shared/environment/calculator/pge_ghg_emission_factor_info_sheet.pdf

    In 2034 I would like to think that many neighborhoods will be as low ghg/kwh as PG&E expects to be in 2017. Lots of assumptions here, but certainly if we look 10 years out fcv are much higher ghg than plug-ins today. In 20 years they may be ahead, and the problem will be cost, but if the breakthoughs happen its then that these cars will be ready for massive public funds for commercialization. If 10,000 psi hydrogen can not be made cheaper, methanol is possible to burn in both phevs and fcv from all the sources of hydrogen. These simply need a methanol reformer on-board which adds to vehicle costs but drops refueling costs. 2004 A UT professor wrote why a methanol replacement for gasoline would be much cheaper than hydrogen.
     
    #87 austingreen, Dec 18, 2014
    Last edited: Dec 18, 2014
  8. SageBrush

    SageBrush Senior Member

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    ^^ AG would make an excellent planner for the Soviet Central Authority.

    The market way: internalize carbon, foreign oil, and pollution costs. Then people buy 25 mile AER PHEVs that run 60 MPG when out of electricity. PV and wind covers the electric use.

    VASTLY cheaper, no unknowns, and carbon per mile (assuming 50:50 split of EV: petrol) is about 75 grams/mile*. That is today. As batteries get cheaper per kWh, carbon use decreases.

    *A gallon of petrol emits ~ 9 kg CO2.
    9000 grams / 120 miles = 75 grams/mile CO2
     
  9. walter Lee

    walter Lee Hypermiling Padawan

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    Switching to H2-FC means less dependence on Lithium imports from China - who is curtailing Lithium imports to Japan and might cut off Lithium ore imports if they get mad again at Japan over navigational and fishing rights in the South China Seas).
     
  10. Zythryn

    Zythryn Senior Member

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    Lithium is not all that hard to find.
    Tesla will be getting their supply from Lithium mining in Nevada.
    Wyoming has lithium as well.
     
  11. Jeff N

    Jeff N The answer is 0042

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    I suspect you are thinking of China's restrictions on rare earth metal exports including those used in electric permanent magnet motors and also NiMh batteries used in most hybrid vehicles.

    Lithium batteries don't contain any rare earth metals. A lot of lithium has come from Chile, not China but it is available in multiple areas.

    Tesla uses inductive motors that contain no rare earth metals so they have no dependency on their supply. Toyota and GM have been working on new permanent magnet motors that use less rare earth metals. That is one of the changes made in the 2016 Volt.

    GM Unveils Bigger Battery, More Motor Power, for 2016 Chevrolet Volt

    Forget Lithium -- It's Rare Earth Minerals That Are in Short Supply for EVs - CBS News
     
    #91 Jeff N, Dec 18, 2014
    Last edited: Dec 18, 2014
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  12. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Nobody is talking about carbon (CO2) content in the big battery packs. We should compare that to the manufacturing of fc stacks and carbon fiber H2 tanks.

    We can probably thank Dr. Steven Chu for that. All the funds were redirected to battery and plugins and those didn't meet goals either.

    He changed his mind about hydrogen and fuel cell before he resigned but the damage was already done.

    I think we need a tech neutral approach and utilize/invest in all green technologies. I support clean plugins (not all are). I also support clean FCVs and clean HEVs. If the discussion is unfairly bias, I am going to jump in to balance things out.
     
    #92 usbseawolf2000, Dec 19, 2014
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  13. Zythryn

    Zythryn Senior Member

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    No, I doubt you do if you think about that.
    Should we also spend the same funds to make fusion powered cars work?
    How about air powered, or perpetual motion powered cars?

    You have to make qualitative judgements as to which technologies will allow you to reach your goals.
    Hydrogen has many more challenges in front of it than batteries and just two possible advantages over BEVs for select drivers, and none over PHEVs.

    Go ahead and give research some help in the hydrogen tech, but don't give it three times the incentives (ZEV credits) over another newcomer (plugins) with a proven capability of meeting the goals and growing magnitudes faster.
     
    #93 Zythryn, Dec 19, 2014
    Last edited: Dec 19, 2014
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  14. Trollbait

    Trollbait It's a D&D thing

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    Are you going to claim that a lower cost to make hydrogen from natural gas was all that kept Toyota, Hyundai, and any others from introducing a FCV in 2010?
    Dr. Chu's change of mind came about because of the recent development of natural gas resources, that may not be as big as predicted at the time.

    While the extra component cost and fuel cost plays a part in market penetration, it was public acceptanence that was the big hurdle for hybrids to overcome. The concept was proven in the '70s and early '80s. Rising gas prices and NiMH development for BEVs made a commercial venture more practical, but the infrastructure was already in place, and no 'wheels' had to be invented.

    Plug ins face the issue of acceptance, and also the need for better batteries. Batteries have been around for a long time, and steady improvements have been happening since the Volt and Leaf became available. The batteries aren't at the point for most people to switch yet, but there doesn't appear to be any reason not to expect it to happen. A network of fast chargers are needed if BEVs are to replace conventional cars, but there are PHVs until then, and even after if fast refueling is needed. But even with a high density of public and fast chargers, people will mostly charge at home.

    Fuel cells have many more hurdles. Public acceptance may be easier than with BEVs because it doesn't require a change from the ingrained routine, but there are many technical ones. While improvements have been made, they are still expensive. The Mirai is an upscale gen1 Prius that costs as much as a more upscale luxury car, and that is after multiple generations of prototypes and tester FCVs. For a chance to be bought in very limited numbers at this time requires much larger incentives than hybrids or plug ins have received, which are having a larger impact in reducing petroleum use, reducing carbon emissions, and improving air quality already.

    The cost of hydrogen production has to come down, because there absolutely no infrastructure for a FCV over most of the country. The public is being, or will be, asked to fund the majority of it. Meanwhile, along with research to improve the fuel cells themselves, research in ongoing for fuel cells and onboard reformers to allow the cars to be fueled by natural gas or methanol.

    FCVs simply aren't ready for commercialization. Even with large subsidies, the cost more than nearly all plug ins and hybrids. Then any large investment into a hydrogen infrastructure will be money down the drain if NG or methanol becomes the fuel of choice for these cars. I think a fuel cell would be great as a range extender for a plug in, so continue the research. Pushing them on the public now may cause more harm than good though.
     
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  15. SageBrush

    SageBrush Senior Member

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    From an environmental stand-point, why in the world would we invest a generation of money into a fossil-fuel based solution ?
    And from a resource stand-point, I suggest leaving natural gas for fertilizer.
     
  16. austingreen

    austingreen Senior Member

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    You know it is what it is. I really don't think cutting a 2010 budget that was restored in congress really stopped hydrogen technology break thoughs that were supposed to happen by the end of 2010. Eventually the budget was really cut in 2012 and here we are today. The budget in Japan surely increased a great deal as the US one decreased, and even under chu's cuts R&D for reduced cost hydrogen continued. I don't think he did any damage, the damage really was congress cutting better research to fund this hydrogen boondogle. I'm sure opinions differ. The Federal government has spent about $3B now, GM $2.5B on fcv. Its a lot of money for very slow progress.

    Well we do have this new large number of articles about the mirai, and they are talking about 50 or 100 years from now. This is quite different from earlier in the year when this car was going to impact us heavily in the next decade. I think that fairly well validates chu's point of view that they won't have much of an impact for 20 years (stated in 2009, so until 2029).

    California has come up with $220M just for stations, Japan has come up with more. Surely this around half a billion dollars for hydrogen fuelling is enough to bring this breakthrough out of the lab if it has happened. How could we behind 2010 today in 2014 with toyota claiming so many breakthroughs?

    I don't think chu actually changed his mind, I think he just got tired of dealing with CARB and the California fuel Cell Lobby and Nancy Pelosi over it all. I don't think the fuel cell lobby's claim of a midnight conversion hold's much water.

    But it is what it is. Mountains of cash for hydrogen stations. We will see in 2018 how efficient they are and how many of these cars are on the road. Certainly it won't be the 53,000 Nichols claimed would be running around in 2017 when she told Chu how wrong he was.

    The goals for plug-ins and fuel cells were both overly optimistic. Goal for fcv by end of 2014 was 3000, we are at about 10% of that, goal for end of 2017 is 53,000, we probably should cut that back to 6000 given the recent articles (12%), no clue when california gets over 50,000. The goal for plug-ins was 1 Million by the end of 2015, it looks like we will ahve slightly less than 400,000 (37%) and the 1M will happen in 2018 or 2019.

    The goal of the plug-in subsidy (always less per vehicle than fuel cell subsidy) was sub $300/kwh by 2020. It looks like both tesla/panasonic and lg will achieve that goal ahead of schedule, and tesla/panasonic may be sub $200/kwh at that date. Some battery subsidies were for american manufacture of most of the batteries, and that will also have been achieved. Subsidies failed to make a US company the main cell manufacturer though, that died with A123 being sold to a Chinese company instead of JCI.

    So we shouldn't put bad promises of a future for fuel cells, then claim plug-ins and electrical generation won't improve. You can't keep looking at 10 year old promises and claim they are true. I certainly would be claiming that a chart saying 1M plug-ins by 2015 is or was anything but hype.

    That seems well and good, but can you tell me why FCV should get more than twice the subsidies as phevs? That appears to be the point you are arguing, which is not a level playing field. At least update your data from that old chart with some real numbers.
     
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  17. Trollbait

    Trollbait It's a D&D thing

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    Or heating and hot water.
    Or even to replace gasoline. It's cleaner, and subsidies to help lower the FCV price could cover most of converting an existing car to CNG.
     
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  18. hill

    hill High Fiber Member

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    No, he didn't. Chu resigned shortly after a closed door meeting with the strong arm hydrogen lobbyists. After said meeting, all he did was speak more gently regarding hydrogen - based on the (idiotic) idea put forth by the oil industry that we'll now have oodles & oodles of natural gas to waste for time eternity.
    http://wheels.blogs.nytimes.com/2012/05/29/cheap-natural-gas-prompts-energy-department-to-soften-its-line-on-fuel-cells/?_r=0

    As is par for the course, the oil industry over stated the facts regarding fracked well-longevity, to assure tons of investment capitol. That part of the oily's shell game went according to plan. But now, we're three more years down the road from when Dr. Chu softened his hydrogen stance (after the closed door meeting). Now, fracked well longevity as an issue has become more obvious. The articles (regarding fracking longevity) that I've linked to earlier contradict that notion that fracked gas is a long term win. How short sited would it be, to build a hydrogen highway, with diminishing natural gas to power it's 'way-too-expensive' cars on.
    .
     
    #98 hill, Dec 19, 2014
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  19. SageBrush

    SageBrush Senior Member

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    ^^ The no doubt optimistic and spinned cost analysis from the hydrogen lobby was $4.00 per GGe or about 12 cents a kWh wholesale.
    Compare that to 2 cents a kWh for wind, or about 10 cents a kWh for unsubsidized retail PV

    The entire debate appears silly just based on energy cost, even before infrastructure costs are considered. And we have not even talked about vehicle cost or reliability. The only, and I mean ONLY, advantages hydrogen has is longer range per 'charge' in cars, and of course much better capacity since it can be stored.

    All in all, it remains idiotic. Short term due to cost, long term because the entire notion rests on natural gas.
     
  20. austingreen

    austingreen Senior Member

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    One that I missed
    Has the Time Finally Come for California's Hydrogen Highway? - Scientific American
    That makes total california commercialization funds for hydrogen stations only at $270M through end of 2023 ($90M + 9 years (2015-2023 of $20M). How many cars? When Mary Nichols angrily wrote to Chu she said california would have 50,000 cars by 2017 (language makes it beginining of).
    That seems like a much more reasonable number. California is not only paying to build these stations but to keep them open too with few customers. The state will pay up to $300,000 for each stations operation and maintenance expenses. What do new stations cost taxpayers?

    Notice the weasel words here. They have switched to premium gasoline and are probably using some inflated efficiency to get to competitive to premium gas. Certainly I would expect costs to drop bellow $13/kg if they are going to make this work.
    Linde Hydrogen in West Sacramento | Fleets and Fuels.com
    Note this is higher volume than other hydrogen stations in california, allowing faster fills. The ghg though will be typical and much higher than CFCP estimates, as it will be filled by trucked in liquid hydrogen. That makes the stations much less expensive though than if it had its own reformer on premises.
     
    #100 austingreen, Dec 22, 2014
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