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Those darn codes

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Spaded, Jan 26, 2015.

  1. Spaded

    Spaded New Member

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    Hello, I have been lurking this forum a lot and this is my first post.

    I bought a 2007 Prius in pretty rough condition. It had 205K miles and ran terribly with a lot of codes. The previous owner did nothing to it, not even a tune up (and I'm fairly sure not even vacuumed it, really grungy inside). After a tune up (w/EGR), oil change, trans service, and cooling system service on both cooling systems it runs really good now and most of the codes have alleviated. The 2 codes that are hanging on are the Cat code and the P1116 cooling system code.

    I want to handle the cooling system code before I delve into the Cat code. My steps so far:

    *bled air from both cooling systems
    *replaced the temp sensor
    *replaced the "common" electric coolant pump (the one by the front left headlight)
    *replaced the coolant control valve
    *replaced the engine mechanical water pump
    *replaced the T/stat

    After each step I bled the relevant cooling system and cleared the codes, yet that pesky P1116 code keeps tripping. I am a mechanic I have the tools and the lifts to do all of this fairly easy. Never worked on a prius before, at least not like this.

    Maybe a clue but it seems like this thing is consuming coolant and oil, 8/10 of a quart about every 1k and the overflow is empty weekly, I did a short block test this morning and the fluid stayed blue.

    Any suggestions you guys have would be greatly appreciated. I'm throwing money and my head against a wall here.
     
  2. JC91006

    JC91006 Senior Member

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    Did you bleed all the air out of the system?
     
  3. Spaded

    Spaded New Member

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    Yes, that was step 1, and I did the air bleed procedure again each time I performed one of those repairs.
     
  4. Britprius

    Britprius Senior Member

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    You list the code as P1116 and that is not a valid code for the Prius.
    If the code is P0116 that is a valid code.
    If there are no obvious coolant leaks from the engine bay and thermos tank I would suggest clamping off the hoses to the cabin heater to see if the coolant loss ceases.

    John (Britprius)
     
    #4 Britprius, Jan 26, 2015
    Last edited: Jan 26, 2015
  5. Spaded

    Spaded New Member

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    I thought it was a p1116, I don't have it written down. Since I replaced the thermostat I'm surprised it has actually not come back on for a week now.

    Only thing I got showing in my scanner at the moment is that p0420, and still drinking coolant/oil.

    I did add some ATF to the oil in hopes that it may be some stuck oil rings on the pistons
     
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If P0116, then the engine coolant temperature sensor needs to be replaced.

    If P1116 (which is a valid DTC for North American Prius) then the coolant sensor at the coolant heat recovery canister needs to be replaced or there might be air in the coolant system.
     
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  7. 69shovlhed

    69shovlhed Surly tree hugger

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    if the coolant is disappearing, you know its got to go somewhere. but these cars can be a little difficult to bleed; hopefully you just still had air in it.

    the oil loss, well if the po didn't maintain it, probably used the cheapest oil on sale at jiffy spooge maybe every 15k.
     
  8. m.wynn

    m.wynn Senior Member

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    Hey Patrick,

    Might it be possible that a wonky coolant flow control valve, not yet throwing P1121, could cause false P1116? Been watching my 07' with a few random P1116's in recent months. Now most recently P1121 is pending. I've picked up both the valve and the sensor but am now thinking I may replace the valve first and see if the P1116's go away too.

    Thanks, and no hijack intended Spaded.

    Mike..
     
    #8 m.wynn, Jan 26, 2015
    Last edited: Jan 26, 2015
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  9. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Possible. You could test the sensor by measuring resistance across its terminals and comparing to the new part. The sensor should show higher resistance at lower temperatures. A chart showing temperature vs resistance can be found in the factory repair manual, techinfo.toyota.com

    You probably cannot return electrical parts like the valve and sensor.
     
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  10. Spaded

    Spaded New Member

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    The sensor is so simple to replace, if you are doing the control valve just do the sensor at the same time, that way you will only need to bleed the coolant once. Also with my experience so far on coolant temp sensors in general it isn't a bad idea to replace them when you have the ability to so you know you have a fresh sensor. Ounce of prevention etc.
     
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  11. Spaded

    Spaded New Member

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    So that cooling system code is staying off now. I'm moving towards the p0420 cat code now. I've seen a lot of stuff online about cleaning cats, anybody here seen it done successfully? I can run a camera down the pipe to see if the comb is damaged and if it is not I'm thinking about trying a cat flush out with the oxylic acid and such. I really don't want to take a $1500 hit to replace this cat if I can avoid it.
     
  12. Spaded

    Spaded New Member

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    Anybody? Bueler? Bueler?
    Anybody?
     
  13. 69shovlhed

    69shovlhed Surly tree hugger

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    I bought "cataclean" because the parts store guy said he'd seen it work. put it in the dragon lady's old corolla: still needed to replace the cat. frickin snake oil. some folks will try the o2 sensor 1st, but you end up needing a cat anyway.

    unless of course you live in a redneck state which don't do emissions testing.
     
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  14. Spaded

    Spaded New Member

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    im not looking for a fuel additive to clean the cat. Those dont make sense to me. im talking about removing the cat and literally flushing it with solvent/cleaner.

    And i dont live in a redneck state, im in california. Hence why my cat would cost me $1500.
     
  15. 69shovlhed

    69shovlhed Surly tree hugger

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    I've never heard of anyone ever doing that. usually when the cat is bad, if it isn't melted, clogged, or pulverized, you can still see through the core. if it was clogged, you would have no acceleration.
     
  16. valde3

    valde3 Senior Member

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    Cat doesn’t need to be blocked to cause it to not clean enough. Just a thin film of anything over the surface of internal cones will stop it from working. Cleaner may get it to work. But normally cats like that start working if you just warm them up for long and hot enough. Here that has always get them good enough to pass emission test but maybe not get good enough to not cause dtc. I just don’t know how you could really heat cat up in a Prius.

    But your car consumes so much oil that it may just oil the new converter anyway. So maybe cleaning is best option for you.
     
  17. 69shovlhed

    69shovlhed Surly tree hugger

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    what s gonna leave a thin film? the cat gets so hot it burns itself clean unless you have other issues. p0420 means that cat is done 99% of the time and it does have 200k +. might find one from a low mileage wrecked 2009 in the junk yard for a decent price.
     
  18. valde3

    valde3 Senior Member

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    I always have just thought that it is ash and oil residue. I have gotten many cars where they cats weren’t logged up but emissions looked like they had no cat at all to pass emissions by just heating cats up for long and hot enough. Many of those have had some problems that caused that in the first place. But after fixing the problem they still needed heating the cat to pass emissions. And all of them have been above 300tkm or 187t miles.
     
    #18 valde3, Feb 7, 2015
    Last edited: Feb 7, 2015
  19. 69shovlhed

    69shovlhed Surly tree hugger

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    the problem with emissions testing here is that after clearing the cel, you got to drive it long enough to get all the monitors to reset or it still won't pass emissions. if the cat is weak, the damn cel will come back on before you can drive it long enough to reset the monitors. so really you have to replace the cat or its not gonna pass.
     
  20. Michael Macdonald

    Michael Macdonald New Member

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    So I have a 2007 Prius that is throwing the P1121 and P1116 codes. I have a coolant control valve on order to address the P1121 code, but the P1116 code is more troublesome. I cannot find the part for the engine coolant temperature sensor for the coolant heat storage system. I assume this is a different part than the coolant temperature sensor for the engine control system.

    I could just try replacing the coolant control valve and see if everything clears up, but if the temp sensor is easy I would like to do it at the same time.

    Thanks