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2010 - Sudden 12V Battery Failure

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by jdcollins5, Jan 25, 2015.

  1. GregP507

    GregP507 Senior Member

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    I keep a voltmeter plugged into a 12V socket, and the system's pretty rigorous about maintaining the voltage at 14.4V. The only time it ever drops is when the car is shut off. I believe the Dodge Ram was invariably at 14.2 V.
     
  2. jdcollins5

    jdcollins5 Senior Member

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    Well after the second completed charge yesterday I think I finally have my battery close to a full 100% SoC. I checked it this morning on the front jump point and measured 12.9V at 40F. As I learned from friendly-jacek and Mendel Leisk, there is a correct way to measure the OCV. I did this without the key fob and having left the hood latch unlocked, so that I could check the voltage without having to open any doors and waking anything up.

    I have weekend duty at work this weekend so after returning from the morning production meeting I checked the jump point again after the car had been sitting for a couple of hours. This time it read 13.05V. I opened the driver door, again without the key fob, and checked with the dome light on. The voltage dropped to about 12.8V. I turned on the headlights and the voltage dropped to about 12.5V. When I turned off the headlights, closed the door and the dome light went out the voltage began to slowly ramp back up. I checked again in about 20 minutes and it was back to 12.9V. So now it looks like the battery is finally able to maintain a charge.

    As Easy Rider 2 said, you can charge the battery with a manual charger, you just have to monitor it to make sure it is not overcharging the battery. When I hooked up mine yesterday on the 2A setting it began charging at about a 2.5A rate and was slowly decreasing. The Owner's Manual says not to charge at more than 4.2A. When the battery was fully charged, as indicated by the charging current at zero, the charging voltage was at 14.2V. So for this application the charging remained within specs.
     
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  3. Easy Rider 2

    Easy Rider 2 Senior Member

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    The Dodge truck has a huge battery, relatively speaking, so a little extra voltage won't hurt it at all.

    Your readings in the Prius indicate that the 12 V battery is never REALLY getting fully charged despite what you may think.
    That is not necessarily a bad thing since it probably is close.

    A couple of technical clarifications: If the charger voltage read 14.2, then the charging current was not really zero; just too small for the built-in meter to register. And this is evidence that your charger is not automatic as 14.2 is at least a half a volt too high for proper long term float.
     
    #103 Easy Rider 2, Feb 1, 2015
    Last edited by a moderator: Feb 1, 2015
  4. GregP507

    GregP507 Senior Member

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    Size is irrelevant. As you say, if the battery is periodically tested, and the correct amount of charge is applied, it can last a long time. That's exactly what a battery-tender does. If you can find a different voltage at the battery terminals than in the rest of the 12V system, please let us know.
     
  5. Easy Rider 2

    Easy Rider 2 Senior Member

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    The only thing here truly irrelevant is YOU.

    Heavy, thick plates that are spaced widely apart can be exposed to higher charging and float voltages without damage.
    A smaller battery with closely spaced thin plates won't tolerate over-voltage charging nearly as well.
     
  6. GregP507

    GregP507 Senior Member

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    That's a reach.
     
  7. macman408

    macman408 Electron Guidance Counselor

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    Engineering is an art of balancing a lot of different variables to make the best doohickey for some purpose, within a set of constraints (like cost, size, design time, etc.). There's no reason to sacrifice all other variables (including quality and longevity) to maximize the one thing you're interested in (non-volatility).

    You still didn't explain exactly *what* you want to be non-volatile, anyway. Maybe I'd even agree with you there. :p (i.e. radio station presets: That'd be a fantastic thing to drop in a non-volatile memory. Bluetooth pairings too. On the other hand, the frame buffers that hold what is currently on the Nav system's display – as well as the space that it uses as it is drawing the next frame to be displayed – would be a TERRIBLE thing to put in non-volatile memory.)

    On the other hand, given that we don't have the equipment (software, connectors, hardware, firmware images, etc.) to re-flash and reset the many computers in our cars, perhaps it's a good thing for DIYers that simply disconnecting the 12V battery can be enough to fix some transient faults.
     
  8. GregP507

    GregP507 Senior Member

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    You forgot to mention how patents force auto-manufacturers to buy the B-grade engineering from companies who are marketing their own A-grade stuff.
     
  9. jdcollins5

    jdcollins5 Senior Member

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    I have checked the 12V battery voltage each morning this week just to get a baseline for future reference. The readings have ranged from 12.82 to 12.88V in temperatures ranging from 30 to 45F.

    I have followed friendly_jacek and Mendel Leisk's recommendations for the following method to try to prevent the car from "waking up" prior to taking the voltage measurement:
    1. Release the hood latch prior to locking the car at night.
    2. Leave the key fob in the house.
    3. Raise the hood and connect voltmeter to jump point in engine fuse box.
    I have a BatteryMINDer automatic battery charger on order. It will be interesting to see if after fully charging the battery with an automatic charger whether the overnight voltage readings will improve or not.
     
  10. bisco

    bisco cookie crumbler

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    i never thought of this. i checked my almost 3 year old battery after opening the drivers door and got 12.7, i'll try the release the hood trick tonight to see if it's different tomorrow.
     
  11. Easy Rider 2

    Easy Rider 2 Senior Member

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    If it does, it won't be a significant "improvement".
    You do realize that you need to wait a while after the charger is removed before you can get an accurate reading, right ??
     
  12. jdcollins5

    jdcollins5 Senior Member

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    Yes I understand it will probably not be a significant improvement and yes I know to wait to get an accurate reading. The charger instructions are clear.
     
  13. ceyat475

    ceyat475 Junior Member

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    These batteries can last a long time!!!

    From what I have read on this forum the date code is formatted as DD/MM/YY. If that's the case, the battery I am using right now is 11 years old!! The car is a 2004 Prius with 101000 miles on it. Is that right???

    Date code is 120504W
    [​IMG]
     
  14. bisco

    bisco cookie crumbler

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    wouldn't surprise me. the '04's were especially good. but the secret is not to let them run down by leaving a light on etc. once they run down, it substantially shortens the life.
     
  15. GregP507

    GregP507 Senior Member

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    There's no reason why a battery can't last that long if it's not exposed to large changes in charge-level. That means it hasn't been used to crank an engine (as in all Prius models) and it probably hasn't been deeply discharged to any great extent either. The capacity may be reduced after 11 years, but so-what? It doesn't have much to do, except to boot the computer, and to run accessories when the system is off.

    I've seen plenty of mythology in here, like charging or replacing your battery to increase "performance." What performance? The Prius aux battery has a very easy job, and it doesn't have to be in very good condition to do it. These myths are being helped by advice from a few Toyota "experts," who aren't always free-and-clear from a conflict of interest where battery replacements are concerned.
     
    #115 GregP507, Feb 18, 2015
    Last edited: Feb 18, 2015
  16. jdcollins5

    jdcollins5 Senior Member

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    You are correct on the date code. That is great that you have been able to get 11 years out of the battery. I was hoping to get more than 5.5 years out of mine but did not make it.

    I do not know what the difference is between the 2004 battery and the 2009 battery that was in my car. The dealer parts manager told me that his experience has been about 4 years on the current OEM batteries from Japan. That pretty much agrees with most on here that the battery life expectation is between 3 and 5 years.
     
  17. Easy Rider 2

    Easy Rider 2 Senior Member

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    Your selective memory has kicked in again; what you remember is twisted a bit.

    NOBODY ever said to mess with the battery to "increase performance".

    What they did say is that a weak failing battery can cause trouble with all kinds of things including engine performance.
    Charging or replacing the battery can fix some performance PROBLEMS but that is quite different than what you said here.
     
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  18. GregP507

    GregP507 Senior Member

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    Welcome back.
    Where's my can of dog-spray again?
     
  19. Easy Rider 2

    Easy Rider 2 Senior Member

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    REALLY ???
    What is this, if you can't come up with something intelligent to say you resort to an insult ??
    It is getting really OLD.
     
  20. GregP507

    GregP507 Senior Member

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    Really? First time I've used that one.