1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Got my Dorman battery, Any tips?!

Discussion in 'Gen 2 Prius Technical Discussion' started by Kristenmcg, Jul 21, 2016.

  1. Kristenmcg

    Kristenmcg New Member

    Joined:
    Jul 16, 2016
    17
    4
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    N/A
    hey y'all my boyfriend's stepdad is replacing my hv battery on Saturday. Got my Dorman remanufactured battery ($1399 after core charge, (also go to Oreillys sign up for ORewards and you get $5 for every $150, I'm getting a $275 gift card!!) and have the 1000v gloves w/ leather protectors, he's got everything else. We've reviewed the Dorman 2nd Gen replacement video I was just wondering if there are any tips to the success of the installation? Please let me know :)
     

    Attached Files:

    bisco likes this.
  2. IMkenNY

    IMkenNY Im just being nosy

    Joined:
    Mar 10, 2012
    477
    303
    6
    Location:
    Tropical Buffalo NY
    Vehicle:
    2012 Prius
    Model:
    Four Touring
    My math points to your gift card being in the $45 range.
    Its a fairly easy project, perhaps you can prep the car for him by removing the interior panels
     
    Merkey likes this.
  3. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,755
    48,969
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    no tips, but i wish you all the best!(y)

    wait, clean the cooling fan while you're i there.;)
     
  4. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    If you're not rebuilding the battery, just installing a Dorman, then chances are, you don't need the safety gloves. You won't really be touching anything dangerous. Just make sure you plug in the orange HV plug at the very end of what you're doing.

    Those gloves are really used when you're opening up the battery pack to rebuild. That's when you're exposed to high voltage. There are many sharp edges to the battery case, which can easily tear/rip into those really expensive gloves, so best not to use them unless you're opening up the case.

    Good luck with the install....it's really quite simple, just need some strong muscles!
     
  5. fotomoto

    fotomoto Senior Member

    Joined:
    Apr 22, 2009
    5,597
    3,771
    0
    Location:
    So. Texas
    Vehicle:
    Other Hybrid
    Another possibility: 1400+1350 (core)=2850/150=18x5=$90 (tax and shipping might push it over $100)

    Having recently removed/repaired my '06, I looked at the dorman youtube video and they covered it pretty well. Remember: removing the orange safety plug is the very first thing you do during removal and the very last thing you do after installation.
     
    #5 fotomoto, Jul 21, 2016
    Last edited: Jul 21, 2016
  6. Kristenmcg

    Kristenmcg New Member

    Joined:
    Jul 16, 2016
    17
    4
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    N/A
    Wow I'm stupid I totally did 1399/5 hahaha jumped the gun on that one
     
    bisco and Merkey like this.
  7. Kristenmcg

    Kristenmcg New Member

    Joined:
    Jul 16, 2016
    17
    4
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    N/A
    Guy at O'Reillys said to turn off the power switch before taking out the battery, it this necessary? It didn't show this on video
     
  8. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    what power switch? maybe he meant to remove the orange plug
     
  9. fotomoto

    fotomoto Senior Member

    Joined:
    Apr 22, 2009
    5,597
    3,771
    0
    Location:
    So. Texas
    Vehicle:
    Other Hybrid
    I disconnect the 12v so the car is completely dead electrically.
     
    Robert Holt likes this.
  10. ericbecky

    ericbecky Hybrid Battery Hero

    Joined:
    Mar 12, 2004
    4,365
    3,209
    1
    Location:
    Madison, Wisconsin
    Vehicle:
    2005 Prius
    Model:
    Two
    Not true. There are other times, like removing the safety plug, where the gloves should be used. Take a look at the Dorman video for info.
     
  11. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    Do you use gloves to remove the safety plug?
     
  12. kinglew

    kinglew Member

    Joined:
    Sep 4, 2014
    318
    49
    0
    Location:
    ny
    Vehicle:
    2020 Prius Prime
    Model:
    XLE
    Smart chioice dorman .57000 miles been in for around 21 months.now
     
    #12 kinglew, Jul 22, 2016
    Last edited: Jul 24, 2016
  13. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,755
    48,969
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    dormant is fab, mi e been recommend them highly enough.
     
    #13 bisco, Jul 22, 2016
    Last edited: Jul 22, 2016
  14. The Electric Me

    The Electric Me Go Speed Go!

    Joined:
    May 22, 2009
    9,083
    5,796
    0
    Location:
    Undisclosed Location
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    Let us know how the project turns out.
    Including your long term results with the Dorman battery.
     
  15. WIprius

    WIprius New Member

    Joined:
    Jul 21, 2016
    10
    2
    0
    Location:
    Rice Lake, WI
    Vehicle:
    2005 Prius
    Model:
    One
    Remember to push the lever down on the plug after flipping it up at the end of the install.

    Watch the Dorman install video on youtube. Excellent video. Shouldn't take you more than an hour with 2 people.

    Posted via the PriusChat mobile app.
     
    bisco likes this.
  16. Kristenmcg

    Kristenmcg New Member

    Joined:
    Jul 16, 2016
    17
    4
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    N/A
    Everything was successful! Drove her out a little bit came to work and all that and it drove good! The battery is still in the blue about 3/4 full, how can I get it to full green or better should I say.. what steps do I need to take to get her going good? I heard you drive it in B for a while?
     
  17. JimN

    JimN Let the games begin!

    Joined:
    Nov 26, 2006
    7,028
    1,116
    0
    Location:
    South Jersey
    Vehicle:
    2010 Prius
    Model:
    V
    Never drive in B. You don't need to do anything to "get her going good", just drive. The computers will take care of the battery. If you want to see a full battery drive down a mountain.
     
  18. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,755
    48,969
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    ^^^what he said^^^ battery should hover around 6 blue bars under typical conditions, will drop to 2 purple in certain conditions, or fill to all green on a huge down hill or certain high speed driving. congrats!

    did you clean the cooling fan?
     
    Loanshark likes this.
  19. rogers32

    rogers32 Junior Member

    Joined:
    Aug 20, 2016
    15
    7
    0
    Location:
    PA
    Vehicle:
    2006 Prius
    Model:
    Two
     
  20. rogers32

    rogers32 Junior Member

    Joined:
    Aug 20, 2016
    15
    7
    0
    Location:
    PA
    Vehicle:
    2006 Prius
    Model:
    Two
    Whoops!, I just replaced the second Dorman battery two weeks ago, still under warranty, and can do it in about two hours by myself now. The first battery lasted about 7 months, the second one about 5 months. The first warranty claim was quick, the second one took about a week longer because they feel there was something my car was responsible for that caused the failures. The warning lights all cleared with the new install, left the 12v connected the whole time. Is there some way the check for something that might be responsible for the battery failures before it happens again? I had no prior warning or CEL before the failures(all 4) but I was parked in exactly the same parking space at the same time of day each time when they occurred. About 4 pm sun shining into the back of the car. I did get about 180k on the original and less than 3k on the toyota rebuild before I went with the dorman. I have about 25k on the two dormans now and starting the third. Anyone else go through this too?