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Fuel Injectors $$$

Discussion in 'Gen 2 Prius Main Forum' started by tkc100, May 12, 2024.

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  1. tkc100

    tkc100 Junior Member

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    I own a 2007 Prius. Experiencing lower than expected fuel economy and oil fuel dilution. I have owned 4 of these little cars so I kind of know what to expect as far as fuel economy. I did an oil analysis and the results indicated fuel dilution in the oil.
    I plan on changing all four injectors, but I am having difficulty with the wide disparities in price. New, remanufactured and OEM are all buzz words in product listings. Price varies enormously. Anywhere from $50 a set to several $100 a set.
    I'm hoping someone in this community has experience they are willing to pass along to me. What do I get from a $150.00 set as opposed to a $50 set. New or remanufactured. My plan is to stick with OEM Denzo but even within this category there is still a great deal of price variation.
     
  2. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    Consider getting yours rebuilt. @ChapmanF may be holding a set of already-rebuilt ones that could work for you in a swap exchange.
     
  3. tkc100

    tkc100 Junior Member

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    Unfortunately this is my only car and it would be very inconvenient to have it down while waiting for them to be rebuilt.
    I am not new to automotive repairs and it has been my experience that there are re-builders and those that claim to be re-builders. It's a heavy investment for a shop to do quality injector work.
    I am hoping that someone within this community has experience to pass along. I just can't see the justification for the enormous price variations.
     
  4. TMR-JWAP

    TMR-JWAP Senior Member

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    The ones @ChapmanF has were rebuilt by a professional. For a while, guys on the forum had a swap process, where a set of injectors were sent for rebuild. Anyone who needed them just needed to ask, and they would be sent to them. Then that person would install them and send his old ones to the same rebuilder to have them refurbed and sent to Chap. and so on and so on and so on. This way, there was always a set of prime injectors ready for anyone who needed them.
     
  5. Tombukt2

    Tombukt2 Senior Member

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    There's a shop right here in my town that does it A big outfit like diesel injection service or something nonsense like that and I had them redo a set of mine recalibrate them and whatever it is they do they handed them back to me with a clean bill of health and they even showed me basically what they look like before they start and what happens and what's going on after I even got to go on somewhat of a shop tour The place is pretty big. And the car that I put the injectors on did not make any difference in how the car ran and I haven't seen or run any tanks through yet to see about gas mileage I wasn't having gas mileage problems and dilution problems I was having running problems so I figured it right at 300,000 mi it certainly is not going to hurt anything.
     
  6. ChapmanF

    ChapmanF Senior Member

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    We did three cycles of that injector-rebuild plan. I still have the last of the sets that got rebuilt. They've been sitting here several years now, so I would have to test-power them to make sure they still click; the preserving oil Rich puts on them after rebuilding could have gone a little thick by now. As long as they do click, it'll be washed out by the fuel once they're installed.

    A real benefit of doing them that way is Rich would test them on the bench and include a report of the before/after test results with the rebuilt injectors. The 'after' result was always great. Of the three sets we did, the 'before' results were also great, two of the three times. The other set had clearly bad 'before' results, and lo and behold, that was the car whose rough-running problems were fixed by replacing the injectors.

    The other two cars were clearly suffering from something other than injector problems—but by having the test results, now we knew that.

    One useful lesson was that, while it is possible for the Toyota injectors to go bad, it's by no mean inevitable—they can also have a lot of years and miles on them and be just fine. The bench tests are good for settling that question if there is doubt about a particular set.
     
  7. Tombukt2

    Tombukt2 Senior Member

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    I just figured with the fuel that we're being dealt now and everything else that can get in the tank at 300k a decent set of rebuilt injectors or a set of new makes reasonable sense whether it changes anything running or not well that's all good and fun I wasn't really expecting anything like that but just knowing that they're clean and operating effectively is good enough for me.
     
  8. tkc100

    tkc100 Junior Member

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    New, remanufactured, genuine, OEM
    Set of 4 OEM Denso 23250-21020 remanufactured injectors $109
    Set of 4 23250-21020 new $28.98
    Genuine Toyota 23209-21020 injector 2320921020 OEM
    $150.37 per injector + $16.50 shipping ($617.98)

    I have never had to change an injector but with 140,000 miles and fuel in the oil I thought it was a good place to start.
    The engine is smooth without any misfire that I can detect.
    For 100 or so dollars I am willing to take the step as a diagnostic procedure. But I would absolutely have to know they were bad for $618.

    I was hoping that someone within the community had experience with purchasing injectors and could offer some insight into the huge disparity in price.

    According to the website the outfit selling the set of 4 for $109.00 has sold 465 sets, has good reviews and out of 19,831 sales has a 99.1% approval rating. If that’s true, then I would lean in that direction.
     
  9. mr_guy_mann

    mr_guy_mann Senior Member

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    What are your total fuel trims in ECM data (at hot idle, cruise, and moderate acceleration)?

    If fuel injectors are leaking (or bad spray pattern) enough to cause dilution of the crankcase, then I might expect to see it in fuel trims.

    Posted via the PriusChat mobile app.
     
  10. dolj

    dolj Senior Member

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    If you are talking like for like, that is, comparing new with new and not new with refurbed, then there is no real mystery. Counterfeit car parts are great money earners for counterfeiters and are all over the internet, even on (especially on) places like Amazon and eBay. Any part that claims to be OEM but is ½ to a 1/10th of the price of an OEM is sure to be counterfeit.

    If you want the best price for OEM, go to a competitive OEM online parts store that regularly offers 20% - 30% on the OEM MSRP (like Olathe Toyota KS). You get genuine OEM parts for a good price.
     
  11. Tombukt2

    Tombukt2 Senior Member

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    Used to be there was a lot more involved manufacturing a fuel injector remember they used to be metal alloys of metal pressed together all of that manufacturing stuff. Now they're all plastic and throw away they make a million throw out $100,000 whatever It's a numbers game for everybody now even Toyota has fallen to it planned obsolescence and all of it it's just for likes and numbers that's it doesn't matter what really goes on in the real world at all . It's about likes clicks the end.
     
  12. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    I hadn't understood the line of your questioning before.

    The answer is that you probably have not seen how utterly horrible a counterfeit part can be, especially in a precision application like a fuel injector.

    Now that I've re-read this thread, you're thinking about replacing the fuel injectors in your car because of the idea that $120 and an afternoon spent swapping injectors might get you back a little power and economy that time seems to have robbed.

    Well.. I can say that a brand new set of the real Toyota ones has a slight chance of doing that... but it's pretty slight.

    The counterfeit ones from the internet have zero chance of doing this. Save your money.

    If you still feel like doing it the hard way but want to hedge your bets, maybe get an extra set of injector seals. That way if you crack your old ones taking them out, you'll have fresh ones to reinstall after you give up on the counterfeits a day or two later.
     
  13. pasadena_commut

    pasadena_commut Senior Member

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    They also have a nonzero chance of being DOA, working poorly, or failing quickly.
     
  14. tkc100

    tkc100 Junior Member

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    Well, what I hear you all saying is that there may be quality remanufactured injectors out there but it's a crap shot as to who might be selling them.
    130,000 miles, fuel dilution in the oil and a set of remanufactured injectors for somewhere in the neighborhood of $100, it seemed like a no brainer. I am a believer in OEM parts. But 400 plus dollars is a lot of money for me these days. There are many quality remanufactured parts out there, some better than others. There must be some outfit that does quality work with injectors. Rebuilding them bench and flow testing them. What about the injectors ChapmanF has or had?
    I don't understand how the exchange program that he put together works or worked. Who was he getting to rebuild his injectors? Were the rebuilt injectors successful.
    Now, I am rethinking the whole thing. mr_guy_mann, your comment is intriguing. Even though I worked as a mechanic for 15 or more years, I hung up my wrenches just about the time OBD was becoming a real thing. So now as a senior keeping his own car alive I am having to learn and relearn a lot of things. I am not opposed to purchasing a scanner, in fact I think it would be a lot of fun to learn how to use it but for now it's a ways off.
    I think I will purchase a new set of seals take the injectors out and do it a bench test and cleaning. I have watched a number of YouTube videos that claim to be able to clean and test injectors.
    Thanks to everyone for sharing your experience and knowledge.
     
  15. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    It's a lot of money for a lot of people, which is why a few of us have encouraged doing some more diagnostics rather than just installing some parts and hoping for the best.

    I only turned wrenches for a few years to put myself through school, but like you I got out of it right before computer-aided diagnostics took off.

    I encourage you to make the leap. I've been using a laptop to help diagnose the family cars for the last few years, and just made the jump to a smartphone-based system. (Autel 2500E) I do a little of my own mechanical work, and it really helps to have raw, real diagnostic info to help decide which problems I want to tackle vs. what I hire out.

    So start with what you've got, what you're already comfortable with- phone, tablet or laptop. There are ways to use most any of them to connect to your car and make smarter diagnoses.
     
    dolj likes this.
  16. mr_guy_mann

    mr_guy_mann Senior Member

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    The thing is with a scantool, you can see how hard the ECM has to compensate (or not) in order to keep fuel mixture on target.

    Any significant problem with the injectors has to affect fuel mixture and the combustion process. That would show as richer or leaner than the target value, and fuel trims would have to adjust away from 0.

    I have seen repair cases where Gen2 injectors were restricted and had poor spray patterns - fuel trims made large positive (over +20%) corrections. Leaking injectors cause negative corrections (-5%, -10%, -20%, etc)

    My 2006 has 220k on it and fuel trims are 0 +/- 2%, which is pretty much how it left the factory.

    Posted via the PriusChat mobile app.
     
  17. tkc100

    tkc100 Junior Member

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    Thank you all for your input.

    I do not want to get off topic. I have witnessed these discussions digressing into your favorite beer.

    I am sure there are many posts within this form about scan tools, both pro and cons. I really want to learn more about how to use a scan tool efficiently. Up to this point I have dedicated an old laptop as a scan tool.
    The software I have loaded but have not used yet is OBDLink MX+, Hybrid Assistant, Doctor Prius and 2023 MINI VCI TIS Techstream V18.00.008 TIS J2534 for Toyota Inspection Cable US. My laptop is a windows computer, and I am trying to do a work around with BlueStack, for Hybrid Assistant and Doctor Prius. I have an iOS phone and tablet, but I would really like to keep everything within one unit. I have several other loggers such as an inductive amp meter and a digital multimeter which are only offered in windows format.
    Well, there I go doing what I said I didn't want to do but in an offhanded way the subject still is about injectors.
    Any advice, direction or suggestions on how an Old F**k like me could break the ice and learn the features and functions of a scan tool would be greatly appreciated.
     
  18. Leadfoot J. McCoalroller

    Leadfoot J. McCoalroller Senior Member

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    The fuel trims that mr_guy_mann referenced in post #16 bear heavily on your injector theory. I think that should be the first thing you look for.

    From a strictly diagnostic point of view, if you find the long-term fuel trims in your car to be substantially negative, that would indicate leaking injectors that are forcing your mixture over-rich some of the time, resulting in oil dilution.

    If you find those trims to be close to zero (or positive), then your injectors aren't leaking. Look elsewhere for your troubles.

    On to it.

    I'm not familiar with the software you've got, but we have a few things working for us here.

    The most basic scan tools out there exist to get information from electronic fuel injection and electronic ignition systems, because those were the first "computerized" things on car engines. So essentially any tool you have can gain access to that basic level of info.

    In a nutshell, the 'fuel trim' is the numerical result of the ECU giving the engine a certain amount of fuel, then monitoring the oxygen sensor in the exhaust manifold to determine whether or not the air/fuel ratio was correct just a moment ago. If the sensor says the mix was lean, the ECU starts a positive short term fuel trim in response. If the mix was rich, the ECU pulls a negative short term fuel trim. The next time the injectors cycle, the fuel load will be trimmed positive or negative.

    That cycle repeats itself in real-time.

    On top of that, another process in the ECU takes a look at the recent history of short-term fuel trims. If it sees a continuous trend of positive trims, it will make a positive long-term trim. The trim applied is the sum of short and long term values. (same goes for negative trimming)

    Watching the difference between short and long term trims can help you make a distinction between spurious events and persistent conditions.

    As mr_guy_mann relates in post #16, a car with leaking injectors is generally going to show a substantial negative long-term fuel trim.

    This means that the computer has realized that it is putting in less fuel than it thinks is necessary. It doesn't know why, it doesn't care; it's just keeping score. But if the injector leak + a certain bonus amount of fuel = exactly the right amount, it will run well and adjust on the fly. The problem is when you close the throttle- the system can only cut so much fuel. If the leakage alone = too rich, you'll get potential for oil dilution.

    Most scan tools and software packages abbreviate these data lines as 'STFT' and 'LTFT' for Short and Long -term.

    Often you can browse your way straight to those readouts, since it's some of the most standard stuff to check- they don't usually hide it in these scan tools.

    Hope this helps, and don't hesitate to ask.
     
    Ernie stires and mr_guy_mann like this.
  19. tkc100

    tkc100 Junior Member

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    Once again, thanks!
    I just purchased this car a few months ago and had the oil that came in it tested. The test results showed fuel dilution and I don't feel as though I'm getting the mileage I should. It is a process that I refer to as bonding. In the Navy it would be referred to as sea trials. The end result is to have a vehicle that I can trust and know what to expect.
    In the course of this thread, I have learned a lot. Now it seems as though my first step is to get my scan tool up and running.
    Then I'm going to do as suggested and check the fuel trim before doing anything else.
     
  20. tkc100

    tkc100 Junior Member

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    Well, it's been a few days since I last posted and I hope you all are still following this thread. Leadfoot J. McCoalroller advise me to take the leap and learn how to use an OBD scanner. I took the leap right into the deep end. For those of you that have been keeping up to date all this may seem pretty simple. However, for me it is like learning a new language. Like Chinese. I purchased a OBDlink +M and a book explaining the basics of a scan tool from Amazon. After reading the book and dinking with the scan tool I was able to find amongst many other things the fuel trim. I have read and reread the posts by mr_guy_mann and Leadfoot J. McCoalroller. I am probably making this more difficult than it needs to be but it is still very confusing. Please take a look at the attached file and give me your input.
     

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