1. Attachments are working again! Check out this thread for more details and to report any other bugs.

ABS kicks in while cornering under normal conditions

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by DougSlug, Apr 17, 2014.

  1. DougSlug

    DougSlug Member

    Joined:
    Mar 4, 2006
    124
    4
    0
    Location:
    Trenton, NJ
    Vehicle:
    2006 Prius
    My 2006 Prius has started making a sort of rattling noise when braking lightly while turning corners under normal driving conditions. It sounded to me like the ABS kicking in, but I don't notice any difference in braking power or feel any pulsing in the brake pedal, and I don't get an indicator on the dash when it's happening. It is somewhat more pronounced if the turn is a little bumpy.

    Took it to the dealer today for regular maintenance, and asked them to check it out. They confirmed that it was in fact the ABS activating, but stated that there were no trouble codes for the ABS system popping up (or any other system for that matter). The technician stated that this was "normal".

    I don't believe that. I asked him if he really felt that ABS kicking in during normal-speed cornering--adding that it didn't do that for the other 7½ years I've had it--was normal, he said something like, "Yes, and the newer models do it even more".

    Has anyone else experienced this? Why the change? As an engineer, I am taught that these things have a specific cause, and the dealership didn't seem to want to bother to determine what it was (and I let them know that). To me, it indicates that a sensor, ECU or actuator isn't working the way it was intended to, and furthermore, the system was not able to detect it (because no codes were thrown)--which is the scariest part. I don't like wondering if my braking system will fail suddenly.

    - Doug
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    What is the make/model, and tread depth of your tires?
     
  3. DougSlug

    DougSlug Member

    Joined:
    Mar 4, 2006
    124
    4
    0
    Location:
    Trenton, NJ
    Vehicle:
    2006 Prius
    Patrick,

    Tires are Michelin Defenders with only about 11 or 12K miles, so tread depth is good, measured at 9/32" during the dealer's inspection today. I don't notice any handling issues; I just hear the ABS noise when braking while cornering.

    Also forgot to mention in my original post that the car has 69,000 miles.

    - Doug
     
  4. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    do you hear the same rattling noise when you are parked and you press the brake a few times? This type of rattle is very evident when you first start your car and you step on the brakes.
     
  5. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Good point, maybe the brake actuator pump is starting to get noisy.
     
  6. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    My 2006 makes this noise more often than my other Prius cars, but doesn't throw a code. I'm not sure if bleeding my brakes will make it any better, but I'm just waiting it out until I see a DTC.
     
  7. DougSlug

    DougSlug Member

    Joined:
    Mar 4, 2006
    124
    4
    0
    Location:
    Trenton, NJ
    Vehicle:
    2006 Prius
    No. The sound I am describing only occurs when braking while cornering, even at low speeds. The dealer tech took it for a drive and confirmed the noise as ABS noise. My question isn't so much what the noise is, but why it started making it.

    I think I know what noise you're referring to; I've seen some threads on that topic as well as the TSB. I hear that noise, too, and this is definitely different.
     
  8. xpcman

    xpcman Senior Member

    Joined:
    Jun 11, 2009
    1,302
    295
    0
    Location:
    California - SF Bay area
    Vehicle:
    2008 Prius
    There are no codes because the ABS thinks it's doing the RIGHT thing.
    So the problem is with one of the wheel sensors. I would find a new dealership and replace the sensors.
     
  9. DougSlug

    DougSlug Member

    Joined:
    Mar 4, 2006
    124
    4
    0
    Location:
    Trenton, NJ
    Vehicle:
    2006 Prius
    That's kinda what I was thinking, xpcman. Was curious if anyone else might have had a similar problem so that I could confirm that diagnosis.
     
  10. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,470
    8,383
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    Or possibly a bad strut.... But hopefully the dealer looked into that

    SM-N900P ?
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    I haven't noticed a complaint similar to yours. For fun, you might check tire inflation to make sure all four tires are properly inflated.

    Here is an example of the issues that would make the skid control ECU think that a wheel sensor has a problem (for example, DTC C0200, right front sensor circuit):


    Speed of a malfunctioning wheel is 0 mph (0 km/h) for at least 15 sec. when vehicle speed is
    6 mph (10 km/h) or more.


    Speed of the slowest wheel is less than 1/7th of the 2nd slowest wheel for at least 15 sec. when
    vehicle speed is 6 mph (10 km/h) or more.


    Abnormal high wheel speed pulse is input for at least 15 sec.


    Abnormal high wheel speed pulse is input at least 7 times when ECU is on.


    Speed sensor pulse signal is instantly cut 7 times or more.


    Speed sensor signal line is open for at least 0.5 sec.


    The skid control ECU can also detect if foreign material is contaminating a sensor (for example, DTC C1235, foreign matter on tip of right front sensor).

    Pulse waveform of speed sensor signal is abnormal for at least 5 sec. when vehicle speed is 12 mph (20
    km/h) or more.

    So, if a problem is going on that the skid control ECU cannot detect, it would have to be something that doesn't fit the above categories or perhaps the skid control ECU itself is starting to get flaky but its self-diagnostics haven't figured that out (DTC C1300 reports an ECU malfunction.)

    By the way, there is a process that can be used to determine if there are intermittent connections between the various sensors and the skid control ECU, which is documented in the repair manual and which uses Toyota Techstream's data monitoring function.
     
  12. hlunde

    hlunde Member

    Joined:
    Dec 22, 2009
    419
    74
    1
    Location:
    NJ
    Vehicle:
    2010 Prius
    Model:
    III
    I had a similar problem with a loose sensor - not Toyota, though. Essentially the gap between the sensor and the toothed wheel increased enough so that the signal dropped out at low speeds. When turning, it would be a wheel at the inside of the turn. I cleaned the seat, re-torqued the screw, and all was well. If not this problem, I would still suspect some sort of sensor issue.
     
  13. DougSlug

    DougSlug Member

    Joined:
    Mar 4, 2006
    124
    4
    0
    Location:
    Trenton, NJ
    Vehicle:
    2006 Prius
    Thanks, Patrick and hlunde—excellent information. I keep the tires a few psi above the rated value (around 39F/37R)--do you think that could be a contributing factor? I have always done this, though.
     
  14. The Electric Me

    The Electric Me Go Speed Go!

    Joined:
    May 22, 2009
    9,083
    5,796
    0
    Location:
    Undisclosed Location
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    One thing I hate about much of todays auto repair reality, is that it seems the newest generation of mechanics and technicians simply will not recognize a problem or potential problem unless a code pops up.

    Trying to get a dealership repair facility to recognize a problem or a potential problem if a code hasn't popped up is like asking a dentist to put a cavity INTO a tooth. They won't do it.

    I trust the owner, that has had the vehicle for 7+ years.

    I ask for a inspection and evaluation of the suspension including sensors. And checking your tires is also a good idea.

    I'm a little thin skinned about this issue, because (not with my Prius) in the past, I've had a very similar response given to me, the Ol...you can't have a problem because no code or indicator light has gone off...and I think that is lazy evaluation on behalf of the repair person or facility. As great and as helpful as our computer based system can be, IMO it's not perfect and not having a code, doesn't mean you don't have a problem.

    The exclamation that the "Newer Models Do It Even More" is BS. I have a Gen 3 Prius, and it is NOT normal for the ABS to turn on in normal cornering.
     
  15. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    No, I use 44 psi F/42 psi R.
     
  16. Tony D

    Tony D Active Member

    Joined:
    Aug 31, 2013
    468
    132
    0
    Location:
    Dublin, Ireland
    Vehicle:
    2008 Prius
    Model:
    N/A
    A major case of "computer says No" with mechanics these days. No fault codes, no problem!
    ABS sensor, shocks and tyre pressure are the obvious ones to check first
     
  17. dolj

    dolj Senior Member

    Joined:
    May 14, 2012
    7,502
    3,769
    0
    Location:
    Wellington, New Zealand
    Vehicle:
    2007 Prius
    Model:
    N/A
    I'm just curious, and I don't mean to imply that it's incorrect or anything like that, … but … at those pressures do you see an even tire wear pattern?

    It's just, with my tires, I don't want to run mine higher than 39F/37R as I start to see more wear in the middle of the tire when I go higher.

    I know all tires are not the same, so I'm just curious.

    Out of interest, what tires are you running. Mine are Goodyear Assurance Triple Max.
     
  18. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Bridgestone Ecopia EP422, even wear across the tire tread. 185/65R15 tire size.
    Bridgestone Ecopia EP422

    Yes, if you believe that the inside of the tread will wear faster at a higher psi then you should leave the air pressure as-is.
     
  19. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,795
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two
    I think you have a mechanical issue. If it was any of the above mentioned you would see a DTC on the dash. If ABS engages that throws an indicator too which says ABS in a circle momentarily. And not sure what ABS kicking in sounds like as it shouldn't really make any noise when engaging. Some Gen2 had an issue with it chirping. Required replacement of the abs actuator. Expensive. You say rattling though.

    If you engaged ABS you would see that ABS alert popping up on the dash momentarily. This car is very fussy about ABS operation. Everything is monitored.

    You don't drive the car that much so your rotors are probably really corroded. If very corroded that tends to make the pads glazed & loud and the brakes get really grabby especially after it rains. Take a look and see through the wheel spokes how bad the rotor is. The friction brakes don't do alot of work and after 7.5 years everything's probably getting really corroded under there.
    Most likely the caliper pin slider grease has dried up and things are not functioning real good in the front anymore.
    Because of it's age may be time to pull the calipers off, replace the pads, cut the rotors, have the pins greased, and the fluid flushed out.

    Poor caliper grease can get expensive. The caliper gets hung up and won't retract and after a few miles of that the wheel gets so hot the tire will start smoking. Alot of car fires start that way. Happened to me once on a used car I had just bought. Tire was smoking real bad but didn't catch fire.


    Is the car garaged?
    And has it ever been in an accident?
    And do you clean the brakes as in applying pressure to them while rolling in neutral periodically?
     
  20. JimN

    JimN Let the games begin!

    Joined:
    Nov 26, 2006
    7,028
    1,116
    0
    Location:
    South Jersey
    Vehicle:
    2010 Prius
    Model:
    V
    Doug, if you lose the ABS you still have the conventional brakes. When the ABS failed in my 2006 I drove past the local Toyota dealer to get it fixed under warranty by my dealer. The car drove & braked normally.

    My tp is at max sidewall or higher with even wear.