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Shorted MG? Codes pulled. May need transaxle.

Discussion in 'Gen 2 Prius Technical Discussion' started by Lam, Apr 1, 2013.

  1. Lam

    Lam Member

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    First post. I hope the peanut gallery doesn't heckle me too much.

    So the wife and I acquired a 2007 Toyota Prius with 148k miles at a ridiculously low price about a month ago. Carfax checked out, the lady was in a desperate situation to get rid of it so I took it off her hands.

    We drove the car from Albuquerque to Vegas to Long Beach to San Diego and then back for a whopping 1400 mile road trip with no issues. Flash forward to last week.

    We were sitting at a stoplight when the red triangle of doom popped up. The car drove but once we stopped and turned the car off and turned it back on (hoping the evil red triangle would go away, resets work on phones and computers.. why not a prius?). Well, it wasn't able to go into reverse or drive. I pop the hood, remove the EFI and HEV fuses and let it sit for 30 seconds.. put them back in and bam.. was able to get the car home. Drove it for a few more days and it didn't do it again, figured.. we're in the clear.

    WRONG. Same thing happened again. Then again, and again more frequently. It now is pretty much doing it every trip.

    So we took it to toyota to get the code scanned and it came up with this:

    B1421 - "Solar sensor circuit" (ignore)
    P0AA6- "Hybrid battery voltage system isolation fault"
    C1310 - "Malfunction in HV system"

    Dealer came back and said that we would need an entire transaxle for the tune of $4100 dollars. They also said they did an electrical test and said it was not the battery.

    However, I can still pull the fuses, reset the computer and drive it off... for a while until the codes come back.

    Edit: Have checked the 12V battery already, it checks out. Also, the battery is only 4 months old.

    Having done a little bit more digging, they found out that the car was taken in a few months before we bought it there was a service record from toyota that says "Customer states the vehicle will not power up, towed in. A short to ground inside transmission, most of the time caused by moisture in the transmission and a condition of use"

    So, Priuschat community, here is where I come to you with humble beggings. Have you seen this before? If so, should I start shopping a full transaxle based on the codes thrown and the faults indicated? I am an experienced mechanic and tackle on just about any job with the right manual. Is there something else I should be looking at instead of gun-ho'ing and tearing off the PSD?
     
  2. SteveLee

    SteveLee Active Member

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  3. Lam

    Lam Member

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    Oh I forgot to mention in the thread. The 12V battery is only about 4 months old. I already did the test and it checks out.
     
  4. SteveLee

    SteveLee Active Member

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    Hopefully someone will be able to give you some better encouraging and helpful information about this.

    As best I know, which isn't much, it sounds very similar to situations that resulted from electrical shorts in the winding of one of the MG's. Apparently one is reported now and then, though not often. As far as I know the fix is replacement. It may be time to start looking for a used replacement from salvage yards. The good news is that it seems many of these otherwise very expensive parts are now turning up in salvage yards at much reduced prices. Keep us up on your progress. It will serve to increase our repair knowledge database.
     
  5. edthefox5

    edthefox5 Senior Member

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    No you clearly stated that in your original post.

    It is detecting a high voltage leak usually from a compromised motor winding. The winding coating has failed resulting in arcing in the trans and the system detects a ground fault with that leakage to the chassis. Gen 1's it would shut the car down for safety but gen 2's allow you to drive with the resultant Invert crowbar & DTC.

    Peruse this:

    Luscious Garage | Hybrid Specialists

    Carolyn has nicely documented various degree's of Gen 2 cvt failures. My hypothesis of winding failure results from super duty use or total lack of fluid maintenance. High current demand on MG2 like driving it really hard or alot of mountain work with load. Alas you did not fill out you avatar profile so do not know where you live.

    Anything that creates high current demand from MG2 and you have motor windings heating up. This overheated winding failure may be confirmed by dumping the trans fluid and seeing if there is debris or burnt fluid.

    But bottom line you are looking at a new cvt. When you replace yours extract mg2 and you should see burnt windings. Many youtubes on it also.

    God luck.
     
  6. nh7o

    nh7o Off grid since 1980

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    I don't think the dealer's note about "moisture in the transmission" makes sense. These are well sealed, normally drawing a slight vacuum in use, and would heat up enough to drive out moisture if it somehow got in. There are just a few that go bad, not common, and no real explanation yet. The consensus is to change the transaxle fluid at 30K miles, and every 60K after that. I will do mine more often as I live in mountain terrain. Here is what one swap looks like:

    Transaxle Failure | PriusChat
     
  7. Bananaman

    Bananaman Junior Member

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    Listen to edthefox5, he knows what he is talking about.
    I have almost the exact same story; bought a 2008 with 147,000 miles at a really good price. Found out after I bought it that the original owners had it in to the dealer for codes thrown, dealer said trans, they traded it in. The used car lot I bought it from gave me a 3 month, 3,000 mile warranty, but haha, the Prius trans is considered hybrid and wasn't covered.
    The dealer agreed to replace the trans with a salvage unit, so total cost to me was $2600. The car drives great now and doesn't have that funny whine/howl between 50 and 60 mph.
    Even with the cost of replacing a trans-axle I'm still at Kelly Blue book NADA value with the car, so I'm not too bummed out.
    PS, yes the car was driven long distances at high speeds (Texas), high temps (Texas), and in all the maintenance records I could find there was no trans-axle fluid replacement shown.
     
  8. Lam

    Lam Member

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    To clarify, the car originally was in Santa Fe, NM... so very mountainy area. I live in Albuquerque right next to a mountain. It also gets ridiculously hot.

    So at this time, i'm pretty convinced it is the transaxle and it should be replaced. I've tackled countless transmissions before and have seen the write-ups for this particular one. I guess the car goes under the knife tomorrow. On that note though, prii transaxles are kind of hard to find locally (at an affordable price).

    However, thanks to all that provided input!
     
  9. uart

    uart Senior Member

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    Hi Lam, referring to the speculation of water in the transmission. Even though it's a really long shot, I wonder if it would be worth a try to just clear the code and change the transaxle fluid. Probably not much chance of it fixing the problem, but then again it's a very easy job (akin to an engine oil change) and doesn't cost much to try.
     
  10. jdcollins5

    jdcollins5 Senior Member

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    My first thoughts exactly uart.

    Like you say it may be a long shot, but if it were my car I think I would give this a try first before going through the expense of changing out the transaxle.
     
  11. jdenenberg

    jdenenberg EE Professor

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    Check with Steve at Plug In Hybrid Electric Vehicle PHEV (AutoBeYours) to see what he would charge for a tested good salvaged Prius tranny and shipping costs from southern Indiana.

    JeffD
     
  12. nklb

    nklb Member

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    I'm not sure about your state, but I know in mine it would be fraud to sell a car with a known issue and not disclose it. You may have recourse from the original seller for not informing you of the issue.
     
  13. uart

    uart Senior Member

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    Is that just for a Dealer, or are you talking private sale as well?
     
  14. nai1ed

    nai1ed 2006 Prius

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    I would pickup an ELM327 OBD2 Bluetooth and get Torque Pro for Android device, then see what the sensors are saying. I had a tripped Motor 1 Temp Sensor caused by a leaking upper radiator hose spraying coolant on the sensor.
     
  15. edthefox5

    edthefox5 Senior Member

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    He did see what the sensors are saying. The 2 DTC's of P0AA6 and 1310 say it all.
     
  16. nai1ed

    nai1ed 2006 Prius

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    Reading the sensor values and DTC codes are two different things. When my Temp Sensor tripped a code, Torque Pro showed what the readings looked like. You can see if a sensor shows overheating, or an invalid value.
     
  17. nklb

    nklb Member

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    It all depends on what was said. If they just said the car is as-is, then it would have been up to you to discover the problem prior to sale. But if you asked if it had any problems, and they knowingly lied, then there may be a liability issue. I am not a lawyer, but I am pretty sure it all depends on what was said (and what you could prove.)
     
  18. Eclipse1701d

    Eclipse1701d Prius Enthusiast

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    Please be advised... I read a similar post in the Gen II forum quite some time ago. I have not been able to locate it. The person who posted the message was having the same problem as you. It turned out that the transaxle oil was never changed and in its state of degredation, was causing a voltage spike or arching, tripping the codes. Changing the transaxle oil and clearing the codes fixed the problem.

    The person who posted reported back months later and stated that the codes did NOT come back. Please try this before you waste time and money...
     
    SteveLee likes this.
  19. uart

    uart Senior Member

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    Yeah I agree it's really bad form on the part of the seller, I've had similar experiences where a seller must have known about a fault but it's difficult to prove. With a private seller I think you'd be pretty much on your own if you wanted to take legal action. And if they just say "yeah we put some oil in and that problem didn't happen again to us so we assumed it was fixed", what can you do?

    BTW. This is not the first post here where someone has bought a secondhand prius and had some sort of major failure within a few weeks. I've been noticing a bit of a trend in these lately. It seems that several of these type of impending faults do give early warnings which some people seem to be using as an opportunity to sell the car as quickly as possible. This almost certainly appears to be the case here. (n)
     
  20. edthefox5

    edthefox5 Senior Member

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    Bad fluid causing arcing? Baloney. Never saw that post. Show me.

    Only thing that can cause arcing in the trans is a compromised winding. Crack or burnt spot in the conformal coating of the winding. Usually caused by overheating of the winding. That quickly turns hilarious and does a nice flame out under load burning a very big area around it.
    The Gen II being the tough little car that it is will continue to drive (throwing codes along the way) until either the Inverter finally fails or the winding goes open. Either way driving it with a ground fault is hard on the Inverter.

    If degraded fluid causes arcing there would be a million Prius's in the junkyard right now.
     
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