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2003 With P3120 Transaxle Code

Discussion in 'Generation 1 Prius Discussion' started by kenopa, Feb 2, 2010.

  1. kenopa

    kenopa Junior Member

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    Well, I've finally got it, and what timing. Wife drives today shopping and to her evercise. Calls to report Prius dead about three miles from home. I go to rescue her and read code P3120 (with all associated alarms). She says car had been shuddering when first accelerating from stop and is not "coasting" as it had been. Car will start and run but really struggles to move. I left it parked and went home to think, where I am now. Can someone advise next step? I have two immediate options: (1) Tow vehicle home (inexpensive) and conduct further eval or (2) Tow to Toyota dealer (about 1 hour) and have them evaluate. As I see it, Toyota will tell me either to replace entire trans or buy new vehicle. Buying new 2010 might be best option, and we are discussing that, but I don't have enough answers at this point. Problem with towing home is that I have generic OBDII which can't read subcodes. I'm tempted to purchase better OBD and read codes myself rather than have Toyota expend probably that same amount of my money teling me the codes. I have other wheels and the time to make informed decision. What would you do?
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Yes, it sounds like the transaxle needs to be replaced based upon the DTC and your driveability symptoms. Can you locate an independent willing to install a salvage unit?
     
  3. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I agree with Patrick. Funny, some of the symptoms sound a little like Orangeboy's old transaxle that lost the oil. As a quick test, see if there is any transaxle oil in the pan. If it is the same problem, loss of transaxle oil, flat towing may not be an option.

    Bad noises and a lot of resistance if you try to manually push the car? (Sorry, I don't know your snow conditions ... best done when dry.)

    Which part of Indiana?

    Want to swap the transaxle yourself or take Patrick's advice, find an independent mechanic to swap the unit?

    FYI, you can probably get a good deal on a 2010 the end of this month.

    Bob Wilson
     
  4. orange4boy

    orange4boy Member

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    Sorry to hear about your transaxle.

    Were there any noises associated with the failure?

    In neutral, if I pushed my car, the engine turned too so it kind of lurched along as the cylinders went thorough their cycles. Like push starting a manual. I think the gears had seized. I still have to find some time to take it apart and see the guts.

    If you can find a good used replacement, $500-$1000 (carpart.com) It's just a standard in and out. Usually several hundred dollars. Any shop should be able to do it if they are not afraid of hybrids. Just tell them a few of non professionals have done it in their driveways and that should "appeal" to their mechanics egos.

    That is if it is shot, but that description does not sound good.

    Let us know how much they offer you, If you do decide to trade it in (and you don't mind). It would be interesting to know.
     
  5. kenopa

    kenopa Junior Member

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    Well, had vehicle towed home today, as I'm assuming that Toyota dealer has his hands full with the accelerator issue (and I don't completely trust him anyway). Based on what I can see, we have tentatively decided to repair vehicle sometime in the future and, meantime, purchase a new 2010 (probably a model II). Have been unable to find local shop that will work on transaxle so far, so may attempt myself (after acquiring hoists, more tools, etc). Anyway, will check trans fluid level tomorrow and will post a pic of the alarms, which appear to be somewhat unusual to me. Vehicle does move in both directions but with little power and a short choppy, lurching motion. Have not attempted anything but a very mild acceleration. Think my next step is to buy better OBD and read subcodes. Can you recommend OBD covering both 2003 and 2010? Also, are there trans codes/subcodes that don't call for trans removal and repair, or am I looking at probable replacement anyway? Thank everyone for help and advice. At least pesky P0420 cat error code no longer an issue.
     
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you want to read the subcodes you are going to need the equivalent of the Toyota diagnostic laptop which costs $6K. I don't see that knowing the subcode will help you, as they all relate to some part of the transaxle and you are going to have to replace the entire transaxle anyway.
     
  7. tochatihu

    tochatihu Senior Member

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    Kenopa where are you in relation to Scottsburg Indiana? Autobeyours specializes on the newer gen Prius but he may be able to help you in some way with this.
     
  8. kenopa

    kenopa Junior Member

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    Thought of visiting Autobeyours in Scottsburg, only 45 minutes from home. We had visited them a few months ago and got the grand tour. Impressive operation and great folks, but they only work Gen II and newer. Still, they might know someone.
     
  9. orange4boy

    orange4boy Member

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    Autoenginuity is working on a gen 1 code reader apparently as we speak. They have a pc based one for 2004-2009 and I assume the 2010 is coming soon.
     
  10. kenopa

    kenopa Junior Member

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    I'm back with after some investigation and some decisions. Here are pics of the alarms. All make sense to me except the BRAKE light. The emer brakes are not set. Checked trans fluid. Full and bright red. No burning. No leaks. Pressure was present in the trans when I removed the check plug. Vehicle can be pushed in Neutral. I get that jerky motion when I first accelerate slowly (either forward or reverse), then it appears that ICE and MG have disagreement over which will power the vehicle (bearing in mind that I'm doing all this in my driveway), and they seem to switch back and forth at random. If I get on the gas, all this jerkiness disappears and the car operates as normal. Pretty confusing. Bottom line is that there is still a problem that is probably serious and keeping the 2003 is not a good solution for us. Looked at all repair options. No one local will attempt trans replacement (Autobeyours thought about it but passed). By the time I acquire the tools and equip to change it out myself, it will be an extra vehicle to us and will have depreciated further. We are planning to see what the car will bring at trade in its current condition; if unreasonable, we will keep and try to sell eBay or Craigslist. Starting to look for 2010, but we are hesitant in light of Toyota problems, and if we wait a little, maybe good deals will show up.
    For Bob, we live in southern Indiana about 30 minutes west of Louisville, KY. I eat grits and wife drinks Dr. Pepper. Would you hesitate to buy 2010 at current time?
     

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  11. orange4boy

    orange4boy Member

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    That is the standard error screen. Mine was exactly the same but my battery was fine and my steering was fine. Has anyone actually seen other two icons in red? I haven't.

    Is the car idling smoothly? I have heard of one of the plug coils going bad and causing misfiring. Might cause a jerky motion and low power. Check for water in the spark plug holes. Water can collect there and drip down. That could also cause low power and a jerky engine.

    Whether that can cause a transaxle failure code is anyone's guess. Some times the computer gets mixed up because of a low 12V battery.

    The last independent mechanic to drive the car wrote "transmission wonky" How's that for a symptom description? It finally quit in the hands of the Toyota dealership who didn't bother to check the trans fluid level before taking it on a test drive.
     
  12. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Hummm, usually I try to visit the Georgetown KY plant but making a left turn at Louisville works for me. However, I am trying to visit Re-InVolt in NC next weekend. I'm me think about the logistics.

    Somehow it sounds as if one leg is lost. If you take off the windshield wipers and rain shield, you can access the MG2 terminal block:
    [​IMG]

    If you open it up, disconnect the inverter leads and then measure the resistance between the three legs of MG2. Internally, all three stator windings are tied together in a "Y" configuration. What we need is the resistance between all three legs looking for either an "open" or a "short".

    That the car seems to move OK on ICE power suggests MG1 is probably OK. MG2 is the likely source of jerkiness when moving the car about on EV mode. But I would not rule out the inverter (a much more affordable part!)

    With the inverter leads free, measure the inverter lead-to-lead resistance and for good measure, reverse the measurement leads. If you have a manual resistance scale, use both the lowest and highest scale. Although it may seem silly, please minimize the potential for electrostatic discharge into the inverter leads (ESD wrist strap.)

    I would also recommend unplugging, cleaning, and replugging in the MG1 and MG2 sensor interfaces. The reason is if any salt water ever gets there, a corroded connector could look exactly like a broken transaxle. There is another set in the car under the carpet of the sloping foot area where the hybrid vehicle ECU resides. Inspecting and reseating them is also probably a good idea.

    These are the most extensive, not removing the transaxle, tests that can be done. Finding and fixing a dirty connector is a whole lot easier than replacing a transaxle. It sounds like the mechanicals are OK.

    As for buying a 2010 Prius, it is a buyer's market. I would have no problem with buying either a new or used (non-crash) 2010 Prius. Given a choice, I would buy a used 2010 Prius with accident avoidance, automatic cruise control and lane assist in a hearbeat if you can get it closer to say $25k. New they were running over $32k.

    We are keeping our 2003 Prius because it is paid-off and is a dandy commuting car. The 2010 handles errands, highway trips and bad weather driving.

    Bob Wilson
     
  13. kenopa

    kenopa Junior Member

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    Not much new to report at this time. Cannot perform tests on MG2 windings due to lousy weather. Toyota service wants to see vehicle as this particular dealership has never seen a mechanically failed transaxle (so they say). Service mgr thinks the symptoms point to a "relay problem". If the trans has failed, they think vehicle is worth about $1500 in trade. I'm thinking that's a little low. We will go in to talk to service mgr on Wednesday and look at 2010's (they have plenty), then will probably have 2003 towed in to them next week for a full analysis. The more I think about symptoms (ICE starts and runs fine, "acceleration" real jerky/hesitant moving from stop, smooth acceleration as ICE takes over then vehicle died when it coasted), the more they might point to MG2 as not functioning. We'll see. Although vehicle has nearly 125K, we can't help but feel frustrated that she should have failed this soon.
     
  14. bwilson4web

    bwilson4web BMW i3 and Model 3

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    You have my sympathy ... it is not a good place to be. If you do let the dealership take a look at it, feel free to suggests the tests I've proposed. There are no guarantees in life but these are fairly 'cheap' tests.

    I agree that $1,500 is low and faced with a similar, low-ball dealer offer, $2,700 for our 2001 Echo, I found a private buyer at work for $3,000. I think three parties were happy.

    If you decide to DIY (be sure and evaluate your time and tool costs.) What scanner are you using to read the codes?

    Bob Wilson
     
  15. jk450

    jk450 New Member

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    A conventional ohmmeter is not sensitive enough to detect a short in these windings. And an open winding would prevent the vehicle from moving. So unless you have an ohmmeter that can measure in thousandths of an ohm, you may want to skip the tests.
     
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  16. kenopa

    kenopa Junior Member

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    Two things accomplished today. Took delivery of Barcelona Red 2010 Prius II and got back eval of the 2003. Was hoping for more info and an explanation, but this service department has never received a Prius with a failed transaxle (so they say) and they were not much help. They did provide two Techstream screen images, as follows:

    Screen #1 apparently reports conditions when P3120 first appeared:
    Water Temp Meter - 187 F
    Engine RPM - 1440
    Vehicle Speed - 32
    Intake Air - 79 F

    Screen #2 Showed Diagnostic Code C1259 - HV System Regenerative Malfunction

    Don't see anything very exciting with 1st report, but second has me confused. I can't find reference to this code. Any thoughts out there as to what this might mean?
     
  17. jk450

    jk450 New Member

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    Screen 1 would have also listed the three-digit information code. You need that.

    Ignore C1259 for now. It's a companion code to P3120. Focus on P3120.
     
  18. kenopa

    kenopa Junior Member

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    You're correct. Looked at Techstream Freeze Frame P3120 printout carefully and discovered Information 1 = 234.

    As dealer does not want to repair vehicle (at any cost), am having it towed home this week, then will think about disposition (sell as-is, repair myself (doubtful) and then sell or have repaired and then sell. Strangely difficult to part with this little thing. It's just an old car. But somehow more than just that.
     
  19. Patrick Wong

    Patrick Wong DIY Enthusiast

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    So you can't find any transmission shops in Indiana that are willing to install a salvage transaxle unit?

    If you download the repair manual info from techinfo.toyota.com that would help to show the magnitude of the job.
     
  20. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Or look at Tomfreed and Orange4Boy's photos. It does require heavy lifting and/or careful attention to jacks, jackstands, e.t.c. The reason for using a transmission shop is they have the tools to handle the heavy lifting ... but then they may not pay attention to torque values . . . Mixed bag.

    Bob Wilson