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ZVW30 Transmission Oil Analysis

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by bwilson4web, Oct 2, 2009.

  1. tumbleweed

    tumbleweed Senior Member

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    I don't know enough to make a recommendation but if you are interested in DIY I wrote a procedure which is in post #35 of this thread: http://priuschat.com/forums/gen-iii...ng/72896-diy-transmission-fluid-change-4.html

    It is pretty easy and I had no problems.
     
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  2. bwilson4web

    bwilson4web BMW i3 and Model 3

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    We need some samples at:

    • 25-30 k miles - the viscosity decrease shows a straight line to the 15% decrease just over 20,000 miles. More samples will improve our understanding.
    I'm on the verge of recommending an initial transaxle oil change at 20-25,000 miles. We don't have any second change data so the recurring rate remains unknown. However, based upon the NHW11 and NHW20 samples, the sustained rate is likely 2x the initial service miles:

    • 25,000 - initial change
    • 50,000 - recurring change interval
    This should provide an optimum, transaxle lubrication environment with a minimum of wear material and good viscosity.

    Bob Wilson
     
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  3. xs650

    xs650 Senior Member

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    I have no doubt that an early transmission oil change or two to get get rid of any manufacturing swarf and wear-in material is a good thing.

    I have my doubts about the benefits of changing transmission oil to maintain viscosity. I'm willing to bet that Toyota's gear designers designed the gear sets and selected the transmission fluid with fluid viscosity reduction over the recommended fluid service life in mind.

    The key bit of information we are lacking is what change interval the designers would use if it were their personal car. I suspect they would select a shorter interval than the what manual (marketing driven long change intervals) recommends , but not try to keep the viscosity near virgin transmission fluid numbers.
     
  4. ALS

    ALS Active Member

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    Based on Tumbleweeds analysis, I'm with Bob on this one.

    I'm looking at a 20K initial and every 30K for the life of the car.

    I've learned something important over the years, life time fill means life time of the warranty not the car.

    Since I put less than 9K miles on the car a year the added cost is minimal
     
  5. bisco

    bisco cookie crumbler

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    in my 04 manual, i find inverter and engine coolant at 105,000 miles and every 50,000 after. but i don't see transmission fluid change. am i missing it?
     
  6. tumbleweed

    tumbleweed Senior Member

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    I don't think you are. The Gen3 says to inspect it every 30K miles but nothing about replacing it. I don't remember for sure from my Gen2 but I don't think it specified fluid change either.
     
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  7. jdenenberg

    jdenenberg EE Professor

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    Toyota doesn't care if your tranny goes bad out of warranty.

    Our ATF testing group (Bob is our leader) have had ATF lab tested in classic, Gen2, and gen3 Prii and found that it is typically only good for 60k miles in an 04 (that would be mine which will hit 180k miles at the end of this summer and get it's third refresh of ATF at that time)-09 Prius, and 30k miles in an 01-03 Prius.

    You Ignore Bob's good advice at the risk of an expensive early repair of your transmission.

    JeffD
     
  8. bisco

    bisco cookie crumbler

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    not ignoring, just thought i read a post sometime in the past about moving the fluid change up to 60,000 from toyota's recommended mileage change. could be mistaken.
     
  9. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Often graphs do a better job of showing what is going on:
    [​IMG]
    Initial oil sample test results, not shown, the viscosity loss, -13%, was approaching the -15% threshold with the last sample.

    [​IMG]
    The initial Si rate is leaching from the sealant. The middle rates are normal. However, as the oil viscosity decreased, the last sample showed elevated rates. The one most curious is the aluminum wear rate that over the three samples seems to be increasing.

    Three samples are too small to draw hard conclusions but the pattern is . . . 'interesting.' Adding more samples would help us gain a better understanding of what is going on.

    Bob Wilson
     
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  10. bwilson4web

    bwilson4web BMW i3 and Model 3

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    It may help to explain:

    • NHW11 - 30k mile change interval, half of the Toyota 60k
    • NHW20 - 60k mile change interval
    • ZVW30 - 20-25k (?) initial, still under investigation
    I don't ever remember suggesting a change interval longer than the Toyota recommended interval. Rather my measurement based, recommendations have been less than the Toyota intervals.

    Bob Wilson
     
  11. bwilson4web

    bwilson4web BMW i3 and Model 3

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    My oil testing service, R&D Labs, recommends that 15% is the threshold for maximum oil viscosity change (it can be a loss or gain.) My testing data suggests 15% corresponds to a 'knee in the curve' where the oil approaches a minimum value and holds it:
    [​IMG]
    This is the pattern I would expect for oil that has lost or is losing its lubrication properties. Of course, folks are welcome to use any criteria they want ... I tend to trust my oil testing service lab.

    Bob Wilson
     
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  12. xs650

    xs650 Senior Member

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    What do they base the 15% on? Is that for gear and engine oil?
     
  13. bwilson4web

    bwilson4web BMW i3 and Model 3

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  14. xs650

    xs650 Senior Member

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    I am very impressed with the work you have done and the data you are sharing with us. Thank-you for your work.

    If I get ambitious enough to do some transmission oil analysis, I will use them too. I won't ask them any questions until I send in a sample, I appreciate a business like that taking the time to deal with individual do-it-yourselfers and don't want to overdo it.
     
  15. bisco

    bisco cookie crumbler

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    sorry, didn't mean to confuse.:) by moving up, i meant sooner than toyota recommends. it's just that, looking through the owners manual, i can't find a mileage related change interval, only inspection?
     
  16. Patrick Wong

    Patrick Wong DIY Enthusiast

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    This is true. I change transaxle ATF fluid at 30K mile intervals because it is easy and relatively inexpensive to DIY and hopefully this will enhance the transaxle service life.

    The scheduled maintenance guide is also silent regarding the PCV valve. However, that valve will collect HC deposits over time so its not reasonable to expect it will last forever. (I change that valve at 75K mile intervals.)
     
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  17. xs650

    xs650 Senior Member

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    I can't find a mile limit either.

    I got to wondering what "Inspect Hybrid Transaxle Fluid meant." It's only a fluid level check and check for leaks at 30k mile intervals. No mention of checking the appearance or smell of the fluid or anything else that might be useful in determining the condition of the fluid.

    From the 2010 Service Manual /Hybrid Transmission & Transaxle /Hybrid Transaxle Fluid.


    3. INSPECT HYBRID TRANSAXLE FLUID

    (a) Check that the fluid level is between 0 to 10 mm (0 to 0.394 in.) from
    the lowest position of the inner surface of the transaxle filler plug opening.

    - Stop the vehicle on a flat road.

    - Recheck the transaxle fluid level after driving when exchanging
    fluid.

    - Insufficient or excessive amounts of transaxle fluid may be the
    cause of some trouble.

    (b) Check for leaks if the quantity of transaxle fluid is low.

    (c) Using a 10 mm hexagon socket wrench, install the filler plug with a new gasket.
    Torque: 39 N·m (398 kgf·cm, 29ft·lbf)
     
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  18. telmo744

    telmo744 HSD fanatic

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    More than one year old since last post...
    Finally my 3Gen reached 30000km (18600miles), I asked the dealer shop to change transmission fluid and provide me a sample of the old one. I'll try to analise it asap.
     
  19. CTpriusV

    CTpriusV Junior Member

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    Sure do wish Mr Wilson was still on the this board
     
  20. tumbleweed

    tumbleweed Senior Member

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    Many of us do, I considered him a good online friend and the most knowledgeable poster on this site.

    I sent in my second transaxle oil sample a couple of days ago. I'll post the results when they come back.