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RunAway Prius 2001 - Sorta Interesting

Discussion in 'Generation 1 Prius Discussion' started by TexomaEV, Jul 1, 2010.

  1. TexomaEV

    TexomaEV Member

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    Took the Prius on a little journey the last couple of days. Drove over 700 miles, mostly highway, and the weirdest thing happened to me during that drive.

    History: This Prius has a bad HV Battery, in that about 3 modules are weaker than the rest, and the car likes to throw 3006, and corresponding codes for the modules themselves as it sees fit. When this happens, the "BRAKE" indicator along with the "ENGINE SYMBOL" pop up, and the engine revs up above 2000rpm, yet less than 3000rpm, and the drivetrain shuts down output to the wheels. Best I can explain it anyhow.

    Other than having to pull over to the side of the roadway, reset the codes and start the car again, all operates fine, until the codes pop up again.

    But in this long drive, I was able to repeat 5 times, what has happened once in a great while, but these times, I was able to realize something during the events.

    The car, when traveling down an incline, at the very moment the codes were thrown, would start surging in speed, and would not disengage or stop, even if I took my foot off of the accelerator and pressed the brake. I could press the brake long enough that the drivetrain would finally disengage, yet the engine would rev up well over 3000rpm, so much, I felt it best to turn off the keyswitch, and coast to the side of the roadway.

    Has anyone else ever experienced, unexplained need for speed in a Gen 1 Prius ?
     
  2. 2k1Toaster

    2k1Toaster Brand New Prius Batteries

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    That sounds like a genuine problem. Good thing you didnt flip your car when you turned it off. :)
     
  3. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Interesting and a first report that I'm aware of. Welcome to the 'bleeding edge.'

    Bob Wilson
     
  4. vincent1449p

    vincent1449p Active Member

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  5. bwilson4web

    bwilson4web BMW i3 and Model 3

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  6. TexomaEV

    TexomaEV Member

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    When this "Runaway Event" happens, the engine (I.C.E.) is running/surging, causing the car to lurch forward in sporadic speeds, getting faster if you don't hit the brakes. When you read the error codes, it's always something with the HV Battery at least in our case.

    I'm worried about others out there running the GEN 1, with soon to start failing batteries due to high mileage will have this happen to them, and have an accident. Certainly if they can react, simply turning off the engine, and putting the shifter in neutral solves the situation, as I suspect would have in the other fatal runaway issues of newer model Prius's, but you'd have to not panic during the situation.

    Wish I knew how to get this info to the right people at Toyota, as to make sure they know the issue exists. I called the 800 number in the manual, hopefully the report will get to the right people.

    Now that we've solved for the time being our HV Battery issues, (replaced the two low voltage modules) I won't be able to duplicate the situation again (I hope anyhow). But it has happened to me several times, so it certainly can be triggered and duplicated easily.
     
  7. statultra

    statultra uber-Senior Member

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    this reminds me of when my hv battery went bad on my 01 prius, i wouldnt call it surging but it sure felt like it, it felt as if the engine downshifted to a lower gear and throttle response was completely different, i havent been in this fault condition long enough to determine if there would be a surge problem as described.
     
  8. jk450

    jk450 New Member

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    During fail-safe modes, engine RPM may increase independently of vehicle speed, and regen may be disabled. However, the vehicle will stop if the brakes are applied.
     
  9. TexomaEV

    TexomaEV Member

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    What I'm saying though, is the car accelerates on it's own, no foot pressure applied at all to the gas pedal, in a surging method, speeding up each time it surges. Yes if you HOLD your foot on the brake long enough, the I.C.E. will finally disengage. My worry is someone might get into an accident if this happens to them. I was lucky enough to have it happen, while out on the open road the first time, therefore I stayed alert to the possibility of it happening at anytime. Since the HV Battery started failing (throwing codes) at times as much as every 5 minutes, this particular failure mode happened several times. Once as I was coasting up to a "red" stoplight, the car erred out and wanted to continue through the light. I've reported it to Toyota, so maybe they can repeat the failure. Since these classics are getting older and more HV Batteries will start failing, there will be more chances of accidents.
     
  10. jk450

    jk450 New Member

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    While the Gen 1 Prius can function quite differently when operating in a fail-safe or limp-home mode, most folks will seek service rather quickly in such a situation, rather than drive the vehicle for hundreds of miles after warning lights have illuminated. Your situation is more of an operator issue than a vehicle design issue.
     
  11. TexomaEV

    TexomaEV Member

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    I beg to differ, It only takes one instance to cause an accident. Just because, I continued to experiment with the vehicle, to verify that once wasn't just a fluke, proving it could be repeated several times isn't an OPERATOR issue (Of which I take offense to your statement). It's PROOF in my mind anyhow, there is an issue, that can be repeated, and should be looked into.
     
  12. statultra

    statultra uber-Senior Member

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    I completely agree with you, since you couldnt provide a reason for the OPs condition it must be operator issue.
     
  13. jk450

    jk450 New Member

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    That is true, but the above statement does not establish whether or not Toyota is at fault.

    Why on earth would you take offense? According to you, this vehicle had a faulty HV battery, which resulted in a P3006 code. This can be expected to cause the Master Warning light to illuminate. The owner's manual states that when this happens, one should "stop your vehicle in a safe place immediately."

    However, you chose not to do that, or to repair the issue prior to operating the vehicle, but to take a seven hundred mile trip.

    At some point, the brake warning light came on. This usually indicates a problem with the brake system, whether the vehicle is a hybrid or not; indeed, Toyota recommends that you "depress the brake pedal firmly and bring the vehicle to an immediate stop." It has been my experience that most vehicle operators will stop the vehicle and seek help if a brake warning light comes on.

    But you kept driving. Not surprisingly, you found that the vehicle was not operating properly, and in particular, was not stopping properly. From this experience, you have concluded that you have stumbled upon a "runaway Prius" issue and that you have "PROOF that there is a safety issue."

    Strong words. One would assume that someone of such an opinion would at last stop operating their vehicle immediately, as Toyota had suggested. But no, you continued to experiment with the "runaway event", presumably on public roads.

    I have no issue with your decision to experiment with the vehicle in such a compromised situation. I do, however, take issue with your suggestion that the problem is somehow Toyota's fault. If you had operated the vehicle as suggested in the owner's manual, you wouldn't have had the problem you have described.

    Follow the instructions in the owner's manual, and you'll be fine. Experiment with the vehicle after the manufacturer has told you not to do so, and you do so at your own risk as well as the risk to those who share the streets with you.

    You're not a victim. You're a volunteer.
     
  14. jk450

    jk450 New Member

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    I didn't say I couldn't provide a reason for the OP's condition. Neither did anyone else. If the OP wants to know, I'll be glad to explain the issue. It's nothing new.

    But please keep in mind that folks who ignore multiple warning lights while driving generally end up having "adventures", regardless of the type of vehicle they drive.
     
  15. TexomaEV

    TexomaEV Member

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    I did take the vehicle into a dealership, to verify there were no other issues with the vehicle other than the HV Battery.

    The manual doesn't say a thing about it accelerating on it's own without human intervention if a HV Battery issue is flagged, under certain conditions. Not to mention, do you really think every one of these vehicles are still owned by the original owner? This particular one has changed hands at least 4 times, therefore a used vehicle isn't necessarily going to have its original manuals/documentation nor will the new owner get hands on operating training the original owner probably gets when it was first purchased at the dealership.

    I'm not blaming Toyota for anything, just letting them know, with a bad HV Battery issue, if the circumstances are just right, when it throws a P3006 and or corresponding module code(s) instead of the I.C.E. disengaging (like it does most of the time) it instead accelerates on it's own without pressure on the foot pedal. You have to hit the brakes and hold them, hard enough to get the I.C.E. to finally unlock from the drivetrain, and until then the car doesn't come to an immediate stop. If one doesn't have enough time to react (not knowing this could happen to them) then there is a chance of someone getting into an accident, period. It could happen to them, the very first time they ever get an error code, not having that chance to follow the manual and pull over.

    Toyota, now knowing this could occur, can merely simulate the issue and probably keep it from ever happening to someone when the HV Battery does fail, which most likely will sooner or later occur in these older cars. I'm not out to persecute them, just let them know it's something to look into, of which a software fix would probably suffice.
     
  16. bwilson4web

    bwilson4web BMW i3 and Model 3

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    You're describing a niche in the control laws and I appreciate the 'heads up.' I'm not sure we can make any practical use of it. As for Toyota, I would surprised by any other action other than changing the control laws than to convert "limp home" into "must tow" mode. Which could be worse.

    Bob Wilson
     
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  17. jk450

    jk450 New Member

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    That's not entirely true. While the HV battery may have been the root cause of the issue, the system will often inhibit regenerative braking so as to avoid charging a defective battery pack. When this happens, the brake warning light illuminates to indicate a compromised braking system, as yours did before your "issue" arose. You chose to ignore that warning.

    You had to drive your vehicle for hundreds of miles with multiple warning lights to discover those "certain conditions". Again, the manual says to stop the vehicle when warning lights illuminate. This is not something unique to the Prius, or to hybrids.

    And according to your first post, the vehicle did not exhibit this behavior at first. You had noted that it

    I think it's safe to say that the vast majority of drivers would have their cars looked at if multiple warning lights came on and the drivetrain shut down. In this case, you even knew what codes had set. It's fair to say that you had strong indications that something was wrong, no?

    I'd also like to point out something else. In the rare instance that the problem is intermittent, and the issue doesn't return within the next few key cycles, the system will reset. However, you chose to defeat this strategy by either clearing codes or turning the vehicle on and off several times in rapid succession, something that is often recommended on this forum as a "fix", even though it fixes nothing. Most drivers wouldn't have done that.

    I didn't say that I thought every Gen I was still owned by the original owner, and I'm not sure why you would suggest that. The vehicles are seven to ten years old; common sense would dictate that most of them are not with the original owners.

    Again, most folks tend to wonder if something's wrong with their car when the dash lights up like a Christmas tree. They don't need a manual or special training to tell them that.

    You have to abuse the vehicle to get it to do that. Your posts have documented that.

    Toyota already knows what occurs. They designed the fail-safe modes into the vehicle. In the rare case that someone will continue to drive such a vehicle for an extended period of time, the system may set an additional code.

    Thousands of Gen I Prius vehicles are on their second battery, yet I have never heard an owner complain of a runaway vehicle. Rather, they sought service fairly quickly once a warning light indicated a problem with their vehicle. In some cases, the vehicle's power output was diminished; in other cases, the vehicle drove normally.

    If you were driving a vehicle, and the oil pressure light came on, what would you do, and why?
     
  18. TexomaEV

    TexomaEV Member

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    I'm not going to argue with you on this anymore, it's pointless, and a waste of time.