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Lpg + phev?

Discussion in 'Gen 2 Prius Accessories & Modifications' started by Dolce_Vita, Nov 6, 2010.

  1. Dolce_Vita

    Dolce_Vita Member

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    For a while i've been toying with the idea of converting my '08 to a PHEV, but as LPG is less than half the price of E10 in Australia ($0.50l vs $1.20l) and burns cleaner then petrol, an LPI conversion is very attractive. the government provides incentives, plus LPG autogas is produced in Australia rather then imported.

    But as 20-30% more LPG is used than petrol, is it possibe to put a donut shaped LPG tank in the spare wheel well, then a 4KW Enginer system above it to offset the MPG loss? and will the LPI converted engine still be able to run E10 unleaded?

    Thanks :)
     
  2. PhazonPhobe

    PhazonPhobe His name is Sora

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    This is a really good idea. The thought crossed my mind the other day about a CNG conversion and how efficient it would/wouldn't be.

    I'd really like to see more on this.
     
  3. Dolce_Vita

    Dolce_Vita Member

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    Me too! A few people have done LPI conversions on Prius, from memory I think it decreases mileage to around 35-40mpg, but I think with a 4kw enginer system it would eventually average around 50mpg...

    I'm pretty worried about having the battery system ontop of the LPG tank, because I've heard that LPG can be volatile in an accident, but I don't even know if a 4kw enginer will fit onto of a tank mounted in the spare wheel area...
     
  4. PhazonPhobe

    PhazonPhobe His name is Sora

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    Well, you also have to figure, LPG is a lot cheaper than gasoline (petrol).

    We'd need to figure out the cost per mile versus the cost per gallon because they obviously aren't going to be equal.
     
  5. wrexed03

    wrexed03 New Member

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    LPG tanks are pretty strong. I once saw a car hit in the rear and the back of the car just bent over the lpg tank. It didnt rupture at all. (It was a donut tank)
    If you put lpg on a prius you would need to find someone who would know what there doing. Last thing you want is someone messing with the wiring and end up messing your vehicle up. The installer may have a bit of a chuckle because you want to convert a prius to lpg.
    I took a system out of a magna wagon here in aus and put it in an 86 laser once it was a huge tank and i would only fill it once a month lol. But that was then things have changed now.
    If you go with this would love to see the install.
    Regards
     
  6. alexeft

    alexeft Member

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    Hi.
    I have converted my 2004 Prius to lpg.

    I used the egas system, that uses a vaporizer.

    I must say I am very satisfied with it.
    Fuel consumption is 5.8 l/100 km lpg on average.
    Power feels the same.
    Only price is half that of gasoline.

    I used a donut tank in the spare wheel well. The tank is quite big (59 l).
    I had to cut off the battery edge that protrudes a little into the spare wheel well.

    Absolutely no problems so far. Very satisfied.
     
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  7. MJFrog

    MJFrog Active Member

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    PICs? Esp, the battery edge cut!

    Thx
     
  8. Dolce_Vita

    Dolce_Vita Member

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    Wow, 5.8l/100km is pretty decent, I expected it to be higher. Do you still have any room in the storage compartment above the spare wheel? Your Prius is dual fuel right? Does it show the average on the MFD of the combined petrol and LPG, or did you calculate that figure? Thanks :)

    I'd be getting a much smaller tank, maybe as small as 30l? One that would fill in the spare tire well, without taking up any space outside it, so I can install the enginer system above it.
     
  9. alexeft

    alexeft Member

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    Yes, it's dual fuel. The consumption is calculated.

    The car doesn't know it's on lpg, so, what it shows on the MFD is what it thinks the consumption would be if it used gasoline. The only way to know the consumption for lpg is to fill up and divide liters by kilometers (or miles).

    I only lost the black plastic canister that sits below the main storage compartment. Not much of a loss, as I didn't use it anyway.

    I will come up with some photos as soon as I can.
     
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  10. Dolce_Vita

    Dolce_Vita Member

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    Thanks, photos would be great :)

    I think some of the more expensive LPI systems start the engine with petrol (on a cold start), then run on LPG, but if the engine revs too hard, it will use petrol to stop engine wearing out too quickly, the problem is most Australian companies don't do Prius conversions :(
     
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  11. PhazonPhobe

    PhazonPhobe His name is Sora

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    Now I'm very intrigued. I had no clue you could do dual fuel. Is it as simple as Ford's Flex Fuel system?

    And yeah, I'd definitely like to see pictures.
     
  12. Dolce_Vita

    Dolce_Vita Member

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    im not 100% sure how that system works, is it an e85-unleaded system?
     
  13. alexeft

    alexeft Member

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    LPG is gaseous in normal temperatures and atmospheric pressure.
    If pressurized to 8-10 bars, it becomes a liquid and that's how it is stored in it's special tank.

    When the car burns lpg, the lpg comes from the tank to the vaporizer. The vaporizer is kept hot by engine heat. The lpg becomes a gas.

    Then it is injected to each cylinder just like gasoline is, via special lpg injectors.

    Injectors are controlled by the lpg ecu, which reads what the petrol ecu is doing and adapts the output to lpg needs. Petrol and lpg are different, and that's why a second ecu is needed.

    The car starts on gasoline and starts using lpg when the engine is warm enough to completely vaporize the lpg. I tried starting on lpg and using no gasoline at all but it doesn't work too well when it's cold.

    The lpg ecu is connected to the petrol ecu in two ways, at least on my system:
    - It intercepts the signal to the petrol injectos and either allows it when we want to use petrol, or adapts it and sends the result to the lpg injectors when we want to use lpg.
    - The second connection is via the car's obd port where it constantly reads the lambda sensor output and other parameters to constantly have the correct mixture in the engine.

    The petrol ecu always thinks the car is running on petrol.
     
  14. wrexed03

    wrexed03 New Member

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    Just curious whats the change over like between lpg and electric? Does it work exactly the same way as petrol and electric and vice versa?
    Sounds like a straight forward installation.
    Regards
     
  15. GrumpyCabbie

    GrumpyCabbie Senior Member

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    I would be interested in lpg but my concern is that with a normal lpg car you start it on petrol and then switch to lpg when the car is warm and carry on running lpg until you switch off. Trouble is, with the Prius the petrol engine is switching on and off all the time. How does this affect the lpg system? If the engine is off for a while, say in heavy traffic, will the engine have cooled too much for the lpg to vapourise correctly?

    This would be more of a concern to me as the weather here is colder than both Greece and Australia.
     
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  16. PhazonPhobe

    PhazonPhobe His name is Sora

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    Essentially. I believe there are some that are Diesel as well.
     
  17. Dolce_Vita

    Dolce_Vita Member

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    That's a really good point, possibly in winter it might be?
     
  18. Dolce_Vita

    Dolce_Vita Member

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    So a diesel that runs on Biodeisel?
     
  19. spwolf

    spwolf Senior Member

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    if your engine is turned off, it means it is warm enough anyway... Prius will not turn of the engine unless it is warm enough... same applies to LPG, even on normal cars, it only needs 10-15 seconds on petrol to heat up properly.
     
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  20. Flaninacupboard

    Flaninacupboard Senior Member

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    I would assume that if the temp in the vaporizer was too low then it would revert to petrol use again until it was warm enough. not sure what sort of temp it needs, but i don't think you'll have a major problem. don't forget the ICE start is pretty easy on the engine anyway because of MG1 bringing it up to speed.

    I've also noticed when sat in traffic for a long time in the cold that the engine will start anyway, just to keep itself warm (my SOC is not low, but the cabin temperature is!) so i really think you'd be fine Cabbie. Only problem for you is the loss of your spare....
     
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