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Just shorted 12v battery, advice?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by trs79, Jan 15, 2011.

  1. trs79

    trs79 Junior Member

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    Hey all,

    I'm feeling pretty dumb right now, but I was using a socket wrench to loosen the nut of the 12v + jumper terminal point under the hood. I accidentally touched the wrench to the body and got a spark shower.

    I immediately removed the wrench, and checked the service screen in the car to see the battery voltage. It read 12.4, when I hit the power button once for accessory mode the voltage was 11.4

    This battery is brand new and expensive, did I do any damage to the battery or car? Everything _seems_ fine, but I guess I'm looking for any advice anyone may have, thanks. I should mention this is a oem battery replaced by a dealer.

    Oh, I was doing all of this to hook up a battery minder solar charger/desulfator for maintenance to the 12v battery.
     
  2. Troyroy

    Troyroy Member

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    It doesn't sound like you hurt anything......other then yourself. This is why we always remove the ground (black) wire first.........if you had removed the ground wire first.....and your socket wrench touched the cars frame, it's would not have done anything.
     
  3. trs79

    trs79 Junior Member

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    Thanks for the response, but since I was using the jumper point under the hood, I don't think there is a negative terminal to disconnect, if I were directly accessing the battery I'll be sure to remember that
     
  4. donee

    donee New Member

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    Hi trs79,

    Yep, this is why positive terminals on batteries have the platic cover, while the negative, which is connected to chasis are left bare, typically. The intent is for the negative terminal to be removed first, and any accidental drop of the wrench hits the insulated cover of the postive terminal, or the chasis.

    Once the negative terminal is removed, one can then remove the insulated over on the positive terminal, and safely use a conducting wrench to remove its clamp.

    So, what you should have done was remove the negative terminal on the battery, secured it so it could not accidently slide back on, and then did the work up front on the positive terminals underneath the insulating fuse box cover.
     
  5. uart

    uart Senior Member

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    Hi trs79. There's a 150 amp fuse between the jump point and the battery. Since everything is still working then you didn't blow the fuse and there should be no damage done.

    What happened is one of those events that is undesirable, and if repeated enough times probably would damage something, but for a one off occurrence if everything seems ok then it most probably is ok.
     
  6. pEEf

    pEEf Engineer - EV nut

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    I agree, if your car still goes Ready, you didn't hurt anything. You are lucky!
     
  7. trs79

    trs79 Junior Member

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    Thanks everyone for the advice and info, that's good to know there is a fuse between the positive jump point and the battery. It seems the only odd thing I encountered was my clock got reset (but not the radio presets oddly enough...)
     
  8. pEEf

    pEEf Engineer - EV nut

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    Yes, there is a fuse, but if your car is still running you didn't blow it.

    The voltage probably sagged enough to reset the microcontroller in the clock which is why you had to reset it.
     
  9. trs79

    trs79 Junior Member

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    Ah a voltage drop could explain it. About the fuse, I just meant I'm glad to know there is a fuse there to let me know that I didn't draw enough amps to blow that and potentially really hurt the battery. At least now I know I didn't short it long enough to draw more then 150 amps
     
  10. qbee42

    qbee42 My other car is a boat

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    Fuses function by amperage and time. You may have drawn more than 150 amps, but not for long enough to blow the fuse.

    Tom
     
  11. trs79

    trs79 Junior Member

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    I didn't realize that good to know :embarassed: I still feel better about the battery knowing that if it was stressed (150 amps pulled) it was only for a short time which hopefully the battery plates were able to handle without damage
     
  12. qbee42

    qbee42 My other car is a boat

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    Exactly. You probably did more damage to your wrench and nerves than anything else.

    Tom
     
  13. pEEf

    pEEf Engineer - EV nut

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    Yes, a lot of people don't understand fuses. A 150A fuse typically won't blow even at 200A for a few minutes. But a 1000A for 5 seconds will probably do it.

    The datasheet for the fuse will usually show the curves that indicate when a typical sample will open, but for custom parts like the one in the Prius, probably only Toyota has access to the datasheet.

    When I was building my PHEV conversion, I researched the 125A fuse Toyota uses on the traction pack and was actually able to find data on it. Here's the summary:

    [​IMG]
    [​IMG]
    Note that the fuse is the 125A model, and it looks like typically it will tolerate 200A for about a minute!

    Since the fuse is a mechanical device that depends on heat to cause it to open, the trip points vary somewhat and are affected by ambient temperatures, and to a great extent by age. A fuse that has been stressed by overcurrent several times will generally get more "sensitive".

    So if you ever come out to a dead car one day, I'd check that fuse! :) (it's built in to the positive battery terminal assembly located on the battery in the back.)
     
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  14. qbee42

    qbee42 My other car is a boat

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    The comments about ambient temperature and age are why we use magnetic circuit breakers on boats. Marine environments are very harsh. Thermal circuit breakers often fail in the marine environment.

    Tom
     
  15. pEEf

    pEEf Engineer - EV nut

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    Tom, do you mean breakers vs. fuses? I would think that a fuse is more reliable than any type of circuit breaker in a marine environment. However, you cannot reset a fuse!

    Thermal circuit breakers would in theory be a bit more reliable as they generally have a simpler design with less moving parts. Both have contacts, and contacts that are not sealed in a marine environment are the liability.

    The reason magnetic circuit breakers are used over thermal, is like the difference between a fast fuse and a slow-blow. Magnetic will trip faster and not have the time constant a thermal type will. There is also a hybrid type that will trip fast past a certain threshold but will trip slowly when only overloaded slightly.
     
  16. qbee42

    qbee42 My other car is a boat

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    Yes, I clearly stated "circuit breakers". Marine circuit breakers are sealed, because of the risk of explosion. It is the temperature extremes that caused NEMA to specify magnetic, but fast trip times are a bonus.

    We also use fuses, but circuit breakers double as switches on boats. Because of this they are designed for frequent operation. They are generally designed for both AC and DC operation.

    The biggest fuse on our boat is a 500A one for the starter motor.

    Tom
     
  17. fuzzy1

    fuzzy1 Senior Member

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    Fuses are also highly subject to something akin to metal fatigue. With repetitive current pulses that don't normally blow the fuse, the life expectancy is a very strong inverse function of the fraction of the current (actually the fusing energy) needed to trip it.

    If you put the trip point somewhat close to some normal startup surge current, a fuse is going to fail prematurely. Perhaps this is one reason why magnetic breakers can be better.