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Engine Water Pump Failure

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by The Critic, May 22, 2011.

  1. The Critic

    The Critic Resident Critic

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    On the 06 Prius I have been working on, I noticed a light build up of pink coolant residue on the inside of the ICE water pump pulley. I assumed that this was due to a coolant leak from the weep hole, which points to an impending water pump failure.

    Despite not having an appointment, I took the car to my local Toyota dealership this morning. I told the service advisor what the issue was and he had their MDT look at the car. I was in the service drive at 7:30, the car was in the bay at 8, and the tech had the water pump repair completed at 8:45. I was out of there just after 9am, which was incredible for a Saturday morning. I also spoke to the tech while he was finishing up the job and he showed me an easy way to bleed the cooling system that I was not aware of.

    Overall, it was a great repair experience. The dealer took care of the problem promptly and without any hassle. I was pleasantly surprised that the advisor did not give me the runaround. Since this was a CPO car, the powertrain warranty picked up the cost except for a $50 deductible. Unfortunately, if this had been a customer pay repair, the cost would have been $520! It is quite disappointing that a new water pump is needed at 85k, but I am glad that I noticed the leak and was able to have it repaired before the warranty expired.

    However, if the car had not been covered by a warranty, I would have probably done the repair myself or had an independent do the job. $520 is steep for a repair that only requires a $100 pump and less than 2 hours of labor.
     
  2. paprius4030

    paprius4030 My first Prius

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    What's the "easy way" to bleed the cooling system?
     
  3. seilerts

    seilerts Battery Curmudgeon

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    Did the tech use an airlift?

    I've seen prices paid for the job posted here for anywhere between $320 and $700. Don't forget that it takes 2 gallons of Superexpensive Long Life Coolant as well. It ought to be $400 or less, though.

    There is some comfort: There was a part number change for 2009, which implies an updated/improved design. 2 fas 4 u, who drives the 2009 car with 360,000 miles and counting, has the original engine water pump, as far as I know. If you did plugs and PCV for your friend (having done trans fluid and IC pump recall and 12V and ???), then the car should be good for at least another 60,000 miles on just oil and filter changes and tires. CARB covers the hybrid battery to 150K, so no worries there.

    EDIT: I don't know if you have cleaned the MAF and throttle plate, but those are the only other maintenance items that I can think of for a car of that age/mileage.
     
  4. SageBrush

    SageBrush Senior Member

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    I bought the engine pump for about $40 from rockauto. Invoice below

    [​IMG]

    I plan to put in a new thermostat and pump when it is time to exchange coolant.
     

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  5. The Critic

    The Critic Resident Critic

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    Connect a spill-free funnel to the radiator neck (such as this one), then attach a vacuum line to the bleeder nipple on the driver's side of the car. Feed the vacuum line into the funnel, then completely fill up the funnel with coolant. Leave the bleeder valve open as you fill the system.

    Put the car in maintenance mode, start it up, and allow it to idle for at least 15 minutes.


    No air lift.

    I do have the plugs and PCV but I have not had a chance to replace them. I will look into cleaning the MAF and throttle plate when I do the plug and pcv replacements.
     
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  6. seilerts

    seilerts Battery Curmudgeon

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    That's actually perfect. It takes about an hour to do all four jobs, while each on its own is about 20-30 minutes. Evaluate the situation once you have the air intake removed and the wiring harness loose as to whether or not you can get the PCV out without taking apart the cowl.
     
  7. jreed

    jreed Member

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    Thanks Critic! Now I am itching to go try the spill-free funnel and vacuum line technique! :)
     
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

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    I also bought that funnel based on an earlier PriusChat recommendation. My 2004 is due for another engine coolant change in 30K miles so we'll see how much difference the funnel makes then.
     
  9. SageBrush

    SageBrush Senior Member

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    I'm being a bit dense this morning. How does the funnel work ? Or maybe a better question -- where is the vacuum coming from ?

    Addendum:
    This explanation is courtesy of an Amazon review:
    Correct me if I wrong, this will work fine if a bubble is not stuck in the plumbing.
     
  10. Patrick Wong

    Patrick Wong DIY Enthusiast

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    1. One benefit of the funnel is that it allows you to store fluid within the funnel at a higher level than the radiator cap opening, thus providing some fluid pressure.

    2. By connecting a hose from the bleeder vent (which needs an Allen wrench, 6 mm IIRC, to open the valve) on top of the radiator to the funnel, that will help to get rid of air within the radiator without wasting coolant.

    3. Neither the funnel nor the hose will fill the coolant heat recovery tank, so for that purpose you need to use either the Toyota diagnostic laptop to run the CHRS pump or use my workaround which involves shorting the CHRS relay switched terminals to manually run the pump.

    4. My guess is that The Critic's service tech did not drain and refill the CHRS canister as part of the repair. If you only have to worry about the engine, the heater core and the radiator, then the drain and refill is like any other car.
     
  11. The Critic

    The Critic Resident Critic

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    That is likely, because there is no reason to drain the CHRS for the replacement of the water pump.

    Also, I don't believe Toyota requires you to replace the coolant in the CHRS canister as part of the 100k coolant service?
     
  12. jdcollins5

    jdcollins5 Senior Member

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    Patrick,

    Where does the hose from the bleeder vent attach to the funnel? I did not see a connection point on the funnel in the link that The Critic posted.

    Thanks,

    Dwight
     
  13. 2009Prius

    2009Prius A Wimpy DIYer

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    If I understand it correctly then the hose is to be positioned such that the coolant shooting out of the bleeder vent can be collected back into the funnel via the hose, as opposed to spraying all over the places. It probably should not be submerged below the surface of the coolant stored in the funnel.
     
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  14. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you just open the engine block and radiator drains, then you'll probably drain only around 1/3 of the coolant.

    The coolant in that canister amounts to ~1/3 of the total coolant in the engine coolant system. Based upon my experience, another 1/3 probably won't drain out anyway because it remains in the plumbing leading to the cabin heater loop. Typically I can get 6 US quarts of used coolant out after opening all three drains, while the rated capacity is around 9 US quarts.

    Considering that the first scheduled change is at 100K miles (with subsequent changes at 50K mile intervals) then all drains should be opened to get rid of as much old fluid as possible.

    As a practical matter, I have found that if I open the CHRS canister drain first, most of the fluid will exit via that route. Then when the radiator and engine block drains are opened, only a tiny amount of additional coolant will come out.
     
  15. The Critic

    The Critic Resident Critic

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    Actually it should, that way the air can be bled.
     
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  16. 2009Prius

    2009Prius A Wimpy DIYer

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    Doesn't submerging add some back pressure to make the air less easy to come out? :confused: I am confused as usual.
     
  17. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Yes. Pressure at the bleed valve will be developed to the extent that the fluid level in the funnel is above the bleed valve.

    I don't think it is necessary for the hose to be submerged. The only reason for the hose is to avoid spilling coolant on the driveway. You could just open the valve without the hose and let SLLC spill out. However at $20+ per gallon this might be wasteful and also poisonous to local fauna that might be around.
     
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