1. Attachments are working again! Check out this thread for more details and to report any other bugs.

How long will the battery in my '06 last?

Discussion in 'Gen 2 Prius Technical Discussion' started by inkslave, Sep 19, 2011.

  1. inkslave

    inkslave New Member

    Joined:
    Sep 19, 2011
    1
    0
    0
    Location:
    Midwest
    Vehicle:
    2006 Prius
    Model:
    N/A
    My '06 Prius is the only new car I ever bought, and it has never once failed to bring a smile to my face. Especially when I get stuck in a traffic jam and the engine turns itself off, while everyone around me is sucking fuel and going nowhere.

    But here we are six years and 78,000 miles from the showroom, and I am beginning to wonder about the battery. The dealer warranty covers it to 100,000 miles but I am worried about what might happen after that.

    Some questions:

    1 - Are there any data about Prius batteries from this or earlier eras? Do they have a reputation, for example, for continuing to perform like new, or for dying at 100,001 miles?

    2 - Are there any warning signs, like gradually worse battery performance? So far mine runs like a champ.

    3 - Are there any steps that can be taken to prolong battery life?

    4 - What other questions should I be asking?

    Thanks much,

    inkslave
     
  2. V8Cobrakid

    V8Cobrakid Green Handyman

    Joined:
    Jun 6, 2004
    3,790
    152
    0
    Location:
    Park View, Los Angeles, CA. U.S.A
    Vehicle:
    2004 Prius
    Model:
    N/A
    1... there's all kinds of data.. like people putting over 300k miles on them.. factory testing that simulated 20 years of wear and charge cycles (estimated 500k miles)

    2. it will slow down more.. your mpg will drop.. power drops... overall drop. warning lights too.. the system will know when something is up or not powerful enough to do it's job.

    3. keep it in a happy temp range. if it's hot out, keep that a/c on so the cabin air cools it.. if you're comfortable inside the car, the battery is comfortable. don't spend your life don't 0 to 60's... don't tow things every day... (even though i get better mileage when i tow)... there are lots of little things.. none of it matters too much. the system takes care of itself.

    4. is my normal battery about to die?.. probably... your 12v battery last anywhere from 5 to 6 years.. some last longer.. some shorter. it depends on the abuse. your 12v battery is the one that will get you stranded at a grocery store or other daily run around spot. some on here are starting to add water to their 12v to keep maintained. i've heard great success from this.

    you may want to flush your psd fluid if you haven't done that... (i heard earlier is better than later) there are other little things here or there. others will chime in.
     
  3. GrumpyCabbie

    GrumpyCabbie Senior Member

    Joined:
    Dec 14, 2009
    6,722
    2,121
    45
    Location:
    North Yorkshire, UK
    Vehicle:
    2010 Prius
    Model:
    III
  4. qbee42

    qbee42 My other car is a boat

    Joined:
    Mar 2, 2006
    18,058
    3,074
    7
    Location:
    Northern Michigan
    Vehicle:
    2006 Prius
    When the time finally comes, and it should still be a long way off, there are plenty of salvage and rebuilt batteries on the market.

    Tom
     
  5. jdenenberg

    jdenenberg EE Professor

    Joined:
    Nov 21, 2005
    3,852
    1,845
    1
    Location:
    Trumbull, CT
    Vehicle:
    2020 Prius
    Model:
    LE AWD-e
    My 2004 Prius HV battery lasted 194k miles (7.5 years). Your mileage may vary as they can wear out sooner in hot climates. A rebuilt battery from Remanufactured Hybrid Vehicle Battery Packs cost me less than $2000 installed which comes to about $0.01 per mile. A new battery at my dealer would have cost $3300 installed (about 1.5 cents/mile). This is a reasonable maintenance cost item so drive you Prius and don't worry about it.

    JeffD

    ps I'm still using the original 12v battery at 205k miles.
     
    1 person likes this.
  6. seilerts

    seilerts Battery Curmudgeon

    Joined:
    Mar 7, 2010
    3,326
    1,512
    38
    Location:
    Santa Fe, NM
    Vehicle:
    2005 Prius
    2006, 78K -- no problem whatsoever to expect at least a few more completely trouble-free years. Failures reported here so far have been older, higher mileage cars life Jeff's.
     
  7. TonyPSchaefer

    TonyPSchaefer Your Friendly Moderator
    Staff Member

    Joined:
    May 11, 2004
    14,816
    2,498
    66
    Location:
    Far-North Chicagoland
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Advanced
    You will sell or trade in your car with the original battery and then you will wonder what you were worried about.
     
  8. usbseawolf2000

    usbseawolf2000 HSD PhD

    Joined:
    Sep 22, 2004
    14,487
    2,997
    0
    Location:
    Fort Lee, NJ
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    I have 06 with 151k miles. So far so good. I checked the voltages and internal resistance of each HV battery module using Torque and they are doing great. There is no weak module.
     
  9. seilerts

    seilerts Battery Curmudgeon

    Joined:
    Mar 7, 2010
    3,326
    1,512
    38
    Location:
    Santa Fe, NM
    Vehicle:
    2005 Prius
    Weak modules have a higher rate of self-discharge. It is the hardest thing to check. Next time you let the car sit unused for a few days, take a snapshot of voltages first thing in Ig-On. If they are all within .01V, then you are in good shape. If you've got a block more than 0.1V lower, then it is on its way out.
     
    1 person likes this.
  10. Michgal007

    Michgal007 Senior Member

    Joined:
    Aug 24, 2006
    1,321
    98
    0
    Location:
    Macon, GA
    Vehicle:
    2006 Prius
    Model:
    N/A
    That's fantastic!
     
  11. 2009Prius

    2009Prius A Wimpy DIYer

    Joined:
    Mar 25, 2009
    2,705
    510
    63
    Location:
    USA
    Vehicle:
    2009 Prius
    I am not battery expert but wouldn't it much easier to detect weak modules by testing the battery under load (which was what usbseawolf2000 did)?
     
  12. seilerts

    seilerts Battery Curmudgeon

    Joined:
    Mar 7, 2010
    3,326
    1,512
    38
    Location:
    Santa Fe, NM
    Vehicle:
    2005 Prius
    It take a high load at low SoC, which the car doesn't really allow for. Consider the extreme case, where you have 11 good cells and 1 dead cell in your block. The 11 good ones can be kept in a higher/wider SoC range by the battery computer, maybe 40-95 instead of 40-80. This is why the battery fan comes on a lot for cars with impending failure, because things really start to heat up approaching 100% SoC in NiMH chemistry. Also why I suggest replacing both pairs in a failed block. If the cell is actually dead, once the surface charge dissipates, you'll see the 1.2V difference if it sits overnight. Now consider a cell that is slightly weak. It may experience a SoC range of 30-90 while other cells are at 40-80. There is no heating, and no significant difference in surface charge effects. But since the weak cell is less able to hold a charge, it will have a slightly higher rate of self-discharge. I think this is one of the failure modes, where a particular cell becomes relatively weaker over time because it experiences a wider SoC range, until it is overcharging and/or reversing. This may or may not show up as increasing internal resistance. I hope that USB does not have a battery failure ever, but if he does, he will have some interesting data.

    It's all theory, since we can't measure the SoC of individual cells. But letting a reconditioned module sit for at least a week to verify normal self-discharge is definitely part of the overall rebuilding process.
     
    3 people like this.
  13. usbseawolf2000

    usbseawolf2000 HSD PhD

    Joined:
    Sep 22, 2004
    14,487
    2,997
    0
    Location:
    Fort Lee, NJ
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Next time I go on a week vacation, I'll capture the V and IR before and after. It'll be interesting to find out the result.