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Hood damper (lift, prop)

Discussion in 'Prius v Accessories and Modifications' started by tanasit, May 30, 2012.

  1. tanasit

    tanasit Member

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  2. anewhouse

    anewhouse Active Member

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    Let me know if you try this! I see what's apparently the same model, for about the same price, on Amazon.

    If anyone has access to both a standard Prius and a v, it shouldn't be TOO hard to measure the distance between the hood and engine compartment mounting bolt holes, right?
     
  3. tanasit

    tanasit Member

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    I looked closely at all the pictures I found installed on the standard Prius and the Lexus CT200H and decided to order a set. Since I installed a similar set with my own customized brackets in my X-super charged 4Runner, I think it should work. The only concern I have is the holes on the frame are a bit too large, so I have to figure how to go about that since I do not want to use just the plain washers.
    I will report back.
     
  4. anewhouse

    anewhouse Active Member

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    Thanks! I just ordered a similar (but less expensive) set for my Pontiac Vibe. Once those arrive, I'll give them a quick test fit in the v if they're anywhere close to the right size...
    Andy
     
  5. xliderider

    xliderider Senior Member

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    The Pontiac Vibe is a clone of the Toyota Matrix, so it might be a close fit.
     
  6. anewhouse

    anewhouse Active Member

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    Yep - it's actually pretty funny that all the parts say Toyota, even though the vehicle is supposedly a Pontiac. They didn't try too hard to disguise it, other than the badge. It's been a good car.

    You said it might be a close fit - do you mean it might be a close fit on the v? Do the v and the Matrix share parts also? I don't have any idea whether it will be anywhere close, but since I'm getting the parts anyway, I thought I'd hold them up to the v and give it a quick check. The dampers I ordered for the vibe were less than $50, so if they happen to work on the v, it would save us some money... We'll see.
    Andy
     
  7. tanasit

    tanasit Member

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    I think in order to fit the shock properly you have to:
    1. Make sure that at full stretch, the hood open up high enough. This implies also that the shock must be at FULL stretch to get the maximum lift.
    2. When close, the shock has enough travel and not bottom out and more importantly not hitting any part of the engine bay, so the hood will be completely closed.
    When I fit a set to my 4Runner, I first open the hood and loosely hook the top part to the hood hinge then with the shock full stretch, I run the shaft end of the shock along the sill where I can secure the bracket. In doing so I kind of eyeballing and imagine when the hood is close the shock should collapse and hit nothing on the way down.
     
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  8. anewhouse

    anewhouse Active Member

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    I understand, and that's helpful. Thanks!
    Andy
     
  9. anewhouse

    anewhouse Active Member

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    Have you tried these on your v yet? I received the ones I ordered for my Vibe, installed them (took maybe 15 minutes, including cleanup), and they're AWESOME! They work just like they're supposed to - just lift up the hood, and it goes up and stays up. No more fiddling with the support rod. A nice benefit I didn't think about until I used them is that you can open your hood with one hand! Nice.
    $85 for the Prius set seems steep for the convenience, though... (The Vibe set was about half that, and since I work on that car more frequently, I think it's worth it). I'll have to think about it - if this set works on the v, it'll go on a wishlist!
    Andy
     
  10. tanasit

    tanasit Member

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    I installed it last night. First I had to locate the bottom bracket position by installing the top bracket first, then lift the hood to about the same position as if it was supported by the rod.

    [​IMG]
    [​IMG]

    The label says Prius 09 and up.

    [​IMG]
    The right one shows how it was cut to clear the frame.




    The bracket that marked "L" is for the driver side and that's a simple fit on to the stock hinge but however the bottom one was not that simple because the V has no fender sill come down far enough to bolt the bracket on! I decided on a hole of the frame just next to the rod pivot point. However since the frame is not parallel to the fender, I can not install the bracket so that the ball joint is perpendicular to the fender as it supposed to be. After a closer inspection, I switched the side of the bottom brackets and found out that I would have more chance using the "R" bracket on the left side (passenger side) and vise versa. I also had to cut part of the bracket so that I can rotate it to the proper angle as seen in the pictures. I used the 1.5 “ long 5/8” bolt and 2 nuts each because the frame is the upside down U-shape, so it would be difficult to use a short bolt. Make sure you put a piece of cloth underneath in case you drop the nut like I did and it’s such a pain to pick it back up.

    [​IMG]


    [​IMG]


    [​IMG]

    [​IMG]

    You also need to remove the stock rod and to pull it out you have to put your finger underneath to feel the odd shape of the end so that you can maneuver about to remove it.

    [​IMG]

    It works but not as I would like because I have to help lift up the hood but it will stay at half way point until all the way up. I can live with that since it is like the trunk which needs your initial help. As you can see from the pictures the upward angle of the dampener is too low to give a strong push. Yesterday I saw my friend’s Camry Hybrid and under the hood it has a dedicated frame a foot or so away from the fender to hold the bottom bracket and the upward angle is almost straight up.
    This morning I took a second look to figure out if I can do any adjustment and in the process I took one dampener off the bottom bracket and found out that one dampener does not have enough power to hold the hood. Perhaps stronger ones may be able to push the hood all the way up as it should be. I can extend the top hinge a little far out but I doubt if that will be enough. As for the bottom one, I don’t see where else I can try. At least for now it works adequately and the dampeners do not get in the way of the fuse box and others.
     
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  11. anewhouse

    anewhouse Active Member

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    Looks good - thanks for the update and details! I like your creativity in making this work for the v. Looks like you found about the best solution given the brackets and shocks supplied.

    I wonder, though, if something could be made to work using this unused hole:
    [​IMG]
    (Hope it's OK I borrowed your photo)

    This looks like it would require a shorter shock, but if you could find the right length, it could be a slightly easier install. The kit for my Vibe just came with a ball stud (like so) for the lower attachment point, directly into a hole like the one circled above. I put a washer on both sides of the hole, added a nut, and good to go. (No bracket on the lower point.) The upper attachment point used a bracket, and replaced one of the bolts that holds the hood on to the hinge, similar to yours.
    Sorry for the mediocre photo, but here's the one in my Vibe, for illustration:
    [​IMG]

    Now I'm really wondering if I can home-brew one for the v. McMaster has "Gas Springs with Ball Joint Fittings" in a variety of lengths and force ratings, for less than $30/pr, plus shipping. Then you'd just need a right-angle bracket for the hood/top end, with holes of the appropriate diameter drilled. Sounds good in theory! Too good to be true? I'll post back if I figure anything out...

    Thanks again for testing the standard Prius shocks on your v!
    Andy
     
  12. tanasit

    tanasit Member

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    Andy,

    Thanks for the kind words. The hole you pointed out is way too close to the hinge.
    I also bought a set from McMaster for my 4Runner and if you can get the right lengths (both shaft & body), then you are done with the difficult parts. In my V, at fully closed the shafts did NOT retract all the way in to the sleeves so the initial force is not at their maximum. If I were to get a stronger ones and with the right lengths, this may work better but as is, it is simply adequate for me. Some shocks may sport the colorful rubber boot that you can buy extra and that's what I had in my 4Runner (red boot, white sleeve).
     
  13. anewhouse

    anewhouse Active Member

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    Thanks tanasit.
    Interesting that you have previously gotten parts directly from McMaster - glad my idea wasn't too crazy!

    I measured the aforementioned hole today (before reading your post), and sure enough, it's way too close to the hinge! ;) After carefully evaluating and measuring all the other potential mounting points on the fender, I concluded that the best spot is... Exactly the one you used. As you said, not quite ideal, but probably good enough. McMaster has some gas springs that measure 20.12" fully extended, and I measured the ideal extension from this point to the hinge as about 21.75" With some creative use of brackets, I think the 20.12" model could work just fine. Out of curiosity, what's the length of the ones in the kit you bought?
    As you also mentioned, when the hood is closed, the 20.12" model would not be fully compressed - length under the hood is about 14", and the fully compressed length of the shock is 11.85". If I use brackets to make the effective length a little shorter, that should help both the full extension and compressed lengths be closer to their ideals.
    I think I'll give it a try anyway - I can always find something else I need from McMaster, and even if they don't work at all, I'm just out the price of shipping. Now I just need to decide whether to get the 50 lb force or 60 lb force...
    Andy
     
  14. tanasit

    tanasit Member

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    They are 17" ones. Thanks for all the measurements and I might even order the 20.12" you mentioned. I'll go for the 60 lb one since the way we installed them in the V is leverage negative unlike the trunk which is positive. When I had a short strong set in my 4Runner about 12" or so. They were so strong that upon closing, the hood portion where the top mounts located started to bend up because I did NOT use the hinge but the hood frame to install the brackets.

    McMaster is my go-to shop for everything. :)
     
  15. anewhouse

    anewhouse Active Member

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    Nice! I'll probably order mine today, and I'll report back (with pictures) when I get it installed (assuming I can get something to work!).
    Note that McMaster also carries a variety of mounting brackets with ball studs - I couldn't find them by a simple text search on their website, but if you look up item #9512K91, and then look at that catalog page, there are several shapes/sizes, most less than a couple bucks each. I think I'll order a few and see what works best.
    Andy
     
  16. tanasit

    tanasit Member

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    My old shocks was Rancho at 15 inch long but powerful enough to lift heavy 4Runner hood. I am now looking at Monroe and others. If you are not sure about the fitting, why don't you try your local auto parts. I saw a bunch of them with varying sizes. As for the ball link joint, I look at my old Rancho (removed from sold 4Runner) and I think it fit the 10mm ball. After my measurement, I may pick the 18/13/5 ones.

    McMaster-Carr (click "About gas spring")

    The link above shows you all the information needed, which are extended length, compressed length, stroke length , force plus others.
    Also if you live in cold weather area, you may want to go for the extreme temperature ones, otherwise the force may not be enough in winter! :eek:
     
  17. tanasit

    tanasit Member

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    I looked at McMaster gas spring and sent them the question:
    "Gas Springs with Ball-Joint Fittings Can the ball be removed from the socket (not from the shaft thread) and insert back for easier installation? Thanks".

    This is their reply:
    "All of our available information about our gas spring lifts is listed on our website.".

    I guess I have to go back and read everything!

    Gas Spring with Telescope Tube // LIFT-O-MAT // Stabilus.com

    I looked at the one above and like how it can be adjusted.

    I just checked the force of the Circuit Sport I installed and it's 30 lb, so I think I will go for 50lb ones.
     
  18. anewhouse

    anewhouse Active Member

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    Well tanasit, apparently the two of us are the only people interested in this... So I thought I'd let you know, I rigged what I consider a pretty darn good hood prop, for a total of about $22 worth of parts (including shipping)! Brief overview - all parts from McMaster-Carr: I used a single 20.12" 50lb gas spring ( $14.47, item #
    4138T585
    ), two ball mount brackets ($1.67 each, item #
    ), and a single 1"-long 10-24 machine screw + nut & washer (few cents at local hardware store). (I also used a single M8-threaded socket cap screw I had on hand, but if I had planned a little more carefully, I could have used the factory bolt, so I won't count that in my parts list. Also a bit of Rustoleum spray paint, not strictly necessary.)

    [​IMG]

    Yes, the single shock is plenty to support the hood, and IMO it does so perfectly.

    [​IMG]

    Just the right amount of lifting force that it's easy to open, plenty of support to hold it open, and just enough tug at the end that it's also easy to close. I'm very happy with this solution. Read on for more pics and details.

    I started on the driver's side, so I could use the existing hood prop rod while I was working. I had ordered several different kinds of brackets, because I wasn't sure which ones would work best. They're cheap - I spent $10.86 on four pairs of ball-mount brackets. The gas spring comes with threaded ball-head mounting studs, which were a challenge to remove, even after I pulled out the wire retaining clip. Once the wire clip is off, just lever the bolts out - they'll pop out with a little persuasion. I fiddled around a while trying different brackets in different positions, looking out for the optimum hood lift height, and for clearance when the hood was closed. Both my mounting points were slightly different than yours, but immediately adjacent. The top of my shock is mounted on the lower hood spring mount bolt, bottom of the shock is right behind the headlight mount.

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    As you can see, I modified the lower bracket a bit. It fit fine as it was, but the top/rear end stuck out funny. So I scored a line on the back of the bracket with a hacksaw, and bent it along this line. This takes care of the end that was sticking out, and also potentially prevents the bracket from twisting, since the bent portion rests against the frame. (I put a couple layers of tape on the frame at this point to prevent scratching - probably unnecessary.) This lower bracket is secured through the frame hole with a 10-24 bolt, tightened to "very tight" ft-lbs. I used the 10-24 because that's what fit through the hole in the bracket. It'd probably be better to drill out the bracket and use a slightly larger bolt, but that will be easy to do later if necessary.
    The top bracket fits into the lower hood hinge mounting point. I had a few bracket placement options here, but I wanted to try the same bracket as the bottom, so it would be easier for other v owners to order this "kit" with a pair of identical brackets. I drilled a 5/16" hole in the bracket so the hood mounting bolt would fit through, but it turns out my hole was too close to the angled portion of the bracket, so the flange/shoulder on the bolt prevented a good fit. I happened to have a socket cap screw with a smaller head diameter, which worked fine here. If I were doing it again, I'd just drill the hole a little further from the angled portion of the bracket. In the pic below, the red star is where I drilled, and the green plus is where I SHOULD have drilled:
    [​IMG]
    Speaking of drilling, if you do plan to re-use the original factory hood-mount screw, note that it has a slight flare just under the head. I assume this helps center the hinge on the hood. However, it means you'd have to drill a larger hole in the bracket in order for the screw head to sit flush. It might be easier to just purchase a replacement (without the flare) from your local hardware store. Or McMaster has nice stainless options, but in most cases you have to buy a pack of 10 or 50.

    Once I had the top bracket drilled and the lower bracket bent, I hit them both with black spray paint. Mostly to slow down rust, but it definitely looks better too.

    Tightened all my bolts and screws, snapped the shock into place, replaced the wire retaining clips, and it's all set! Now my factory hood prop rod will be able to take a long, uninterrupted nap... ;)

    I was surprised to find out that a single gas shock supports the whole hood. I had ordered two - so I have a spare - message me if you'd like it! Paired with some of my unused brackets, I have enough materials to make a second hood prop, if some other v owner is interested! I might return the stuff to McMaster, but instead of losing some money on shipping it back to them, I'd rather just pass it along at a discount to someone here who will put it to good use. (y)

    Andy
     
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  19. anewhouse

    anewhouse Active Member

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    Yes, the ball can be removed from the socket. ;)

    Also, for what it's worth, my gas spring was marked "Stabilius", so you were on the right track with your searches... I can get you their part numbers etc. if you're interested.
     
  20. tanasit

    tanasit Member

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    Andy,

    Thanks for the detail installation and nice pictures. I have a few questions:
    When you pop the hood open, how much of the hand lift you have to assist until the shock starts to push and did it push "all the way up"?
    I checked mine set by pushing it on the bathroom scale and hold it steady, it read about 30 lbs. Then I checked the old Rancho and it was 40lbs.
    Your shock says, "Stabilius" but I don't see the button that you can push to adjust the stroke. Can you give me their part number?
    I am assuming that the ball head is 10mm but not sure about the shaft thread (5mm?) because if I were to buy a more powerful one from McMaster, I want to make sure that my current ball link assembly will fit the new shaft so that I can keep my brackets.
    I noticed that when I push the hood down, the frame where the brackets located flex a little.
    I like the idea that with one shock you can keep the stock rod but at the same time if I have to leave my car with the dealer, I am afraid that when they slam my hood down something may bend! SO I will keep the 2 shocks for now but still can decide if I want to go for the 40 or 50 lbs because at the moment my 2 shocks combined give 60 lbs force but still not enough to push the hood all the way up!

    I will wait for the Stabilius part number from you, then I will go from there.

    Tanasit

    PS. Just got the reply from Circuit Sport and they said they are working on the Prius V version.
    PS-2. Please double check does your shock says Stabilius or Stabilus?