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PIS 10kw conversion or new PIP?

Discussion in 'Prius PHEV Plug-In Modifications' started by Coyotefred, May 2, 2012.

  1. Coyotefred

    Coyotefred Member

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    [FONT=&quot]Hello,[/FONT]

    [FONT=&quot]I’m planning on jumping into PHEV and I’m torn between two options: buying an available PIP, or buying a used, low-mileage 2008 Gen2 and getting the Plug-In-Systems conversion for $12,000 (Boulder Hybrid Conversions). Since I’m not in a rebate state like Colorado, my effective price (taking into account the $2500 fed credit for the PIP) for both is nearly the same: around $33,000.[/FONT]

    [FONT=&quot]In favor of the PIP, I get a new car presumably with some improvements/refinements compared to the Gen2, integrated (rather than “add-onâ€) PHEV technology and full warranty coverage. With the converted 2008 I get a 10kWh battery back that the installer states translates into EV-only trips up to 30 miles, a “forced†EV switch and a 2-yr parts/labor warranty except the cells (1 year only).[/FONT]

    [FONT=&quot]My driving is about 50% in-town (smaller rural city, usually less than 10-12 miles/day), and about 50% out of town for longer distances (50-75 miles/day on rural highways where I tend to drive slower (50-55mph) because I enjoy the scenery and I’ve always tried to conserve fuel).[/FONT]

    [FONT=&quot]On the one hand I’m attracted to being able to get more miles from EV with the conversion—particularly for my longer rural driving. On the other hand, it seems that in terms of the “whole package†(reliability, warranty coverage, etc.) it might be safer to go with the new PIP, particularly since I’d be able to run gas-free for my in-town driving.[/FONT]

    [FONT=&quot]Can some of you more knowledgeable and experienced Prius owners weigh in with some things I should keep in mind on this decision or share your opinion on what you’d recommend?[/FONT]

    [FONT=&quot]Thanks in advance for your time and help.[/FONT]
     
  2. djbills

    djbills Junior Member

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    I think the most obvious difference is that one is a real car and one is a hack. If you look beyond the stats and at the actual systems, one is going to be factory-built and engineered to be bulletproof... at the cost of range. The other (PIS) is likely going to require patience and a technical hand to keep on the road. a lot of people get into it and it becomes a sort of hobby. But most definitely all of the early adopters I've met who have gone with PIS or otherwise have been tweakers. Knob fiddlers. garage electrical engineers. a lot of people would be turned off by the occasional tweaks - and duct tape - necessary to maintain a conversion system.

    another factor - resale value? it's going to be undeniably easier to sell a factory one later on, if that matters to you.

    I can only speak for myself, but I think really the sweet spot is taking an old high miles gen2 that's out of warranty and having it done, not taking a pristine gen3 to the operating table. once you get up into the general ball park price range of the factory PIP or a Volt, it becomes hard to justify hacking.

    I suppose at some point, years in the future when the cars are out of warranty, someone will hack a PIP with a better battery pack and give it some real range so it's not just a toy EV. let the sparks fly!
     
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  3. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

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    I am not sure who you mean by PIS?

    If you have the resources and time. I would vote on the side of OEM Plug In Prius.
     
  4. Coyotefred

    Coyotefred Member

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    Sorry...PIS = Plug in Supply...specifically their 10kw conversion kit which is what Boulder Conversions is installing (I believe).

    I should have mentioned that it's unclear how much true "pure EV" range you get with the 10kw conversion. The Boulder Conversions website says up to 30 miles. On a recent YouTube video they say up to 40 miles. On the Plug in Supply website they say "50 to 100" miles. Obviously this will vary a lot based on driving conditions and driving technique, but I assume there's some agreement out there on a "typical" range to be expected...

     
  5. Coyotefred

    Coyotefred Member

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    'Good thoughts...thank you. I wondered about the "tweaking" issue. I don't mind doing a little of that--particularly if I were getting a real bargain. And I'm a bit concerned that the conversion folks are 4 hours from where I live...no one local in case of issues.

    And like you I was wondering how easy it would be to replace that dinky OEM 4.4kw batt with something beefier so you get the best of both worlds...an integrated/engineered system but with more useful range...

     
  6. lopezjm2001

    lopezjm2001 Senior Member

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    An existing PIP (plug-in prius) - if it has a PIS kit depending on how old it is may not have a ECM (engine control module) assembly which allows EV mode at highway speeds and allowed the ICE to kick in if the load is too high. The old PIS system does not have a ECM assembly and therefor only allowed EV mode up to 84KPH and needed to be stopped and cycled power to enable the ICE.

    If you are talking about a factory fitted PHEV Prius then this would be a wise choice unless you are looking for a new hobby.
     
  7. mrbigh

    mrbigh Prius Absolutum Dominium

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    I have the 2 examples available to the world, a PHEV converted 2008 and a 2012 PiP .
    In your case, having the monetary resources, I would choose the latest Toyota introduction of the PiP.
    You can't beat the feeling of a bran new car with a proved 12 years technology on the road.
     
  8. Bo Henderson

    Bo Henderson Junior Member

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    All this is very interesting to me. I have a 2008 and would like to add the 10 kW-h PIS conversion. The price has recently dropped to under $7,800 for a DIYer. Of course, we all know we cannot justify the cost of the conversion based on fuel savings. By the time the system pays for itself, the batteries will already be DEAD. I have estimated, based on 50 MPG and 40 kW-h per gallon of gas and 25% ICE efficiency that you get about 5 miles per kW-h of energy in ICE mode. Similarly, the NiMH battery is about 1.1 kW-h and the BMS limits the use to 50% SOC. THis gives about 2 miles EV range on the standard battery. At 5 miles per kW-H and a cost of $0.10 per kW-H, it costs $0.02 per mile to drive on battery stored electricity. Likewise, that same kW-h from gas costs $0.08. FIgure $0.08 per mile times 50 miles = $4.00 or the cost of a gallon of gas. So, you save $0.06 per mile driven on electricity. OK, assume you have 10 kW-h of useable energy and drive exactly 50 miles per day. In 365 days you drive 18,250 miles and save $1,095 in gas. Assuming the batteries last 10 years, the cost would be $780 per year. So, with this example, you save $200 per year or $2,000 over the life of the system. Now, if you had the unit assembled and installed by the factory, that $2,000 would be given to them. So, there you have the state of affairs for the Prius Conversion.
     
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  9. DadofHedgehog

    DadofHedgehog Active Member

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    Having sequentially owned three Prii, I think overall feature integration and general daily livability is best in my current PiP. the PiP is eons beyond my original Prius, a Gen I, and significantly better than my Gen II was. Toyota learned from each generation to make the subsequent one better. The PiP, in non-EV mode, gets better mileage and handles better than my gen II did, and its data management features are in another category altogether. Also, with a used 2008 Gen II you might be buying someone else's out-of-warranty troubles...
     
  10. DadofHedgehog

    DadofHedgehog Active Member

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    Although I vote for a new PiP over a used Gen II with its battery upgrade in my previous post here, I would be tempted by a PiP battery upgrade once those aftermarket systems get really solid... another 10+ EV miles would be a welcome addition.
     
  11. lopezjm2001

    lopezjm2001 Senior Member

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    Has anybody calculated the ROI for a 10kWH PIS kit if a kill switch was used (infinite mpg) or if a ECM assembly was used (aprox. 800 mpg). Could the savings on not using gas return the $7800.

     
  12. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

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