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Brake work - DIY??

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by 72fordgts, Oct 1, 2012.

  1. jjPrius

    jjPrius Junior Member

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    Nice tip on too much lube on the pins. The nature of most brake grease (by design) is very sticky and too much can inhibit movement somewhat.
     
  2. Mendel Leisk

    Mendel Leisk Senior Member

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    Could you post what you're using for pin lube? Thanks.
     
  3. The Critic

    The Critic Resident Critic

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    I use 3M #08946 or Motorcraft XG-3-A. These are both OEM quality silicone lubricants that last a long time and will not damage rubber. Some of those so-called synthetic brake caliper grease have been known to dry out and cause pins to seize after a year or two.


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  4. The Critic

    The Critic Resident Critic

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    Did you try "burping" the boots? I have had this problem before and it was easily solved by lifting up an edge of the boot once the pin was fully reinserted.

    Btw, kudos to you for servicing your brakes. I've had the rear pads and rotors off before and it is the same as any conventional brake system- as long as you do not open the door. I cannot stress how important it is to perfectly line-up the caliper piston to be at a 90 deg angle or else the brakes will drag.


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  5. 72fordgts

    72fordgts Member

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    I used a Kleen-Flo silicon synthetic brake lubircant. It is supposed to be water resistant, and good for rubber parts. I have used it for a long time with success in other vehicles. I have also used Permatex Syntetic lube too, but the Kleen Flo seems a bit better IMO.

    I couldn't burp the lubricant out. The left side of the car the pins were starting to corrode and all dry (although the pads wore evenly still). As a result I got overzealous, and I put too much lub in the pin holes. The caliper pins on these cars have a rubber tip that seals in the hole like a hyperdermic needle, and so the lube would not squeeze past the pins edge. Since lube won't compress the pin could not bottom out in the bore. Removing the rubber seals (which I did to clean) makes no difference on this design. I had to remove the excess lube to restore proper operation, and once I did the pins moved like a hot knife through butter.

    I read about lining up the groove caliper piston in the Toyota service manual. I saw a little "T" shaped grove on each piston. I lined up the "T" so it is oriented like a "T" right side up, is this what they are talking about?? That's what I did, and after the initial brake pump up, they had some signiifcant brake drag. I rechecked them today after we got home, and both have very little brake drag now.
     
  6. jjPrius

    jjPrius Junior Member

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    Toyota Rubber Grease (part number 08887-01206 ).