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PIS 10 Kw kit - what is the real world range in EV mode?

Discussion in 'Prius PHEV Plug-In Modifications' started by BestPal, Oct 17, 2012.

  1. BestPal

    BestPal New Member

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    I've been up and down trying to find actual users who have Plug in Supply 10Kw kit installed to confirm or disprove the claimed on PIS website 50 mile EV range and 35 mile EV range in High Speed EV (up to 72mph). According to PIS website, they should have at least 140 vehicles on the road with their kit installed. Not one on this forum? Please come out and talk if you are a genuine PIS client and do not work for them or are affiliated with them in any way. I'm thinking of putting it on a 2005 GEN II but I'd like some real world feed back on the kit before I dump 8 to 10 thousand of my most favorite dollars. BTW, I'm in San Diego and my daily commute is 46 miles round trip, I can keep it under 50mph if choose an alternate route (almost same distance though). So if 50 miles EV range is REAL with this kit, it would fit my commute perfectly so I can stay EV only for over 90% of my driving. Please let me know what you think and your experience with PIS 10kw kit.
     
  2. pjc

    pjc Member

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    I don't have the PIS kit (I have Enginer), but based on my experience, the "range" in EV will vary quite a bit based on many factors: outside temp, terrain (hills), driving style, speed, A/C use, stop frequency, etc. Look at the variations in range the Nissan Leaf is seeing (anywhere from <50 miles to 120+). I can get ~5 miles/kWh pretty regularly with my commute (where I get 120-150 mpg, so mostly EV), but it is pretty EV friendly in general. If your commute terrain is fairly gentle and you don't drive aggressively, 50 miles is realistic, but in general you will probably get a bit less.

    Let me put it this way, PIS is going to advertise on the high end of the range.

    Hopefully a "bona fide" PIS client will chime in soon....
     
  3. BestPal

    BestPal New Member

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    Thanks PJC. Does Enginer kit allow High Speed in EV? If so, what's the EV range at say 65mph on a full charge? I assume you have an 8 Kw Enginer kit...
     
  4. priuskitty

    priuskitty PIP FAN

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    I use this website to determine what range I could get with a 10kw battery results: 24mph, 44 miles EV


    jurassictest.ch/GR/
     
  5. pjc

    pjc Member

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    No it does not. The best I can do is use the built-in Prius functionality and then I use an engine temp spoofer to minimize ICE use. So I am no help for high-speed EV. Efficiency will obviously be much worse, though.

    Note that the Nissan Leaf has a 24 kWh battery and gets typically 80-100 miles. Granted it's a different car altogether so it's not apples to apples. But that's more like 3-4 miles/kWh or less. So again, this is pointing to 5 miles/kWh being on the optimistic end of things.
     
  6. BestPal

    BestPal New Member

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    You are correct on Nissan Leaf, but leaf's curb wight is 3,600lb when stock GEN II is 2,800. + add 300lb of 10 Kw system that puts me at around 3,100lb which is still 500lb less to propel around comparing to the Leaf.
     
  7. Flying White Dutchman

    Flying White Dutchman Senior Member

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    and leaf is 24khw.. not 10lhw

    add another 14kwh and what do you get wth the prius 3500? 3600 also?
     
  8. BestPal

    BestPal New Member

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    Thank you, I know we're not comparing oranges to oranges here. I'm just trying to see if this route of GENII with PiS 10kw is the right way to go for me but it seems like it might not be. Not enough users out there that say it really works. I found some real users stating 28 miles on EV that is a FAR cry from PIS claims of 50.... yes yes it all depends on the conditions and driving style... BUT I'm talking about real word experience of getting to work and back.
     
  9. mrbigh

    mrbigh Prius Absolutum Dominium

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    The "Soup Nazi" from the Seinfeld's show once said...NO SOUP FOR YOU!!!
     
  10. BestPal

    BestPal New Member

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    Mrbigh... Great quote. Show me your numbers.
     
  11. NinnJinn

    NinnJinn Member

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    Are you sure you are not referring to Jim335 getting 28miles EV out of his PiP that he add a 4KW system to?
     
  12. BestPal

    BestPal New Member

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    NinnJinn, no I'm not sure where I read it, but if you are correct, that is 4.4kw OEM on PiP + 4kw added for the total of 8.4kw capacity. Thus giving us 28miles/8.4Kw = 3.18 miles per 1Kw - very close to what jcp was referring to... That is with Toyota's own take on a plug in. So I highly doubt that aftermarket design can significantly beat Toyota's engineering if it can at all, so lets' say on a 10Kw conversion I will get just over 30 miles EV and that does not fit my needs for commute (I need 46). So I am sad to conclude that I will not be going the PiS route for the lack of real life user support even on this forum and possibly overstated numbers on PiS website.
     
  13. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    BestPal,
    I believe if the PIS kit was everything they say it is, there would be numerous posts on here touting its success. I have done so much research on it and have concluded the following:

    1) I have found no examples of people receiving the "High Speed EV" mode (shown on their website) with their system
    2) EV only mode on the Prius is limited to 52 mph. This is only achieved by cutting power to the fuel pump to make the Prius think its out of gas. This in turn, lights up numerous errors/warnings on your dash that have to be cleared each time pwr is cut to the fuel pump. You simply won't be able to drive with all the warnings and buzzers going off.
    3) Once pwr is cut to the fuel pump, the only way to get the ICE to come on line (when the battery gets depleted) is to pull over, turn the car off and back on
    4) Acceleration is severely limited in "EV only mode" to the point where its dangerous in moderate to high traffic conditions (acceleration gets you out of as many accidents as braking)
    5) The Gen II Prius is not designed for EV only operation. The engineers designed the Gen II with the idea that it is a gasoline - primary, electric assist car. This is why it won't operate in EV mode during takeoff (exc. anemic takeoffs) or speeds above 42mph. For this reason, you end up with an anemic EV car that still wants to use the ICE regularly.
    6) The Prius (all) are designed to limit emissions first and for fuel economy second. The highest priority for the Prius is limited emissions (not fuel economy). This is why the ICE runs when you first start the car and continues to run until the cat converter is fully warmed up. It is also why you get 25-40 mpg's during the first 5 minutes of operation.

    Basically, for a freeway commuter, the stock Prius is "maxed" out for FE. I know PIS website says improved highway mpg but, where are the real world reports?

    By comparison, I think Enginer and PICC have better approaches when it comes to PHEV mod of the Prius Gen II. Enginer modifies very little but constantly recharges the OEM batt pack resulting in improved city mpg's. PICC completely replaces the OEM battery with a more robust pack and other mods.

    My advice is to not mod the Prius and be happy w/ what you got but, if you insist on a PHEV mod, I would recommend Enginer or PICC.
     
  14. BestPal

    BestPal New Member

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    Usnavystgc, well said. Thank you for this awesome sum-up!!!!!!!!!!!!
     
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  15. NinnJinn

    NinnJinn Member

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    BestPal, Hopefully I don't get to many members grumbling at me, but would a Nissan Leaf better suit your needs?

    Just curious, and giving a suggestion.
     
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  16. lostwithgps

    lostwithgps Junior Member

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    Just another data point to think about. The 85-kWh Tesla Model S is around 4600 lbs. The range advertised by Tesla is 300 miles (@ 55 mph, flat road, no wind, no climate control, total mass around 5000 lbs) or EPA's 265 miles.

    A Prius with a 300-lb 10-kWh system is around 3100 lbs. Let's assume the electrical systems are similar in terms of efficiency, then we have 85 kWh / 10 kWh = 265 ~ 300 miles / [X] miles.

    [X] = 31 ~ 35 miles

    Adding a driver's weight and considering the fact that Model S has a slightly lower Cd, [X] is probably closer to 30 miles ± a few miles (around 50 mph, flat road, no wind, no climate control).