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To change or not to change the ws atf early?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by epoch_time, May 23, 2013.

  1. epoch_time

    epoch_time Active Member

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    What possible reason would toyota have for 100+ kmile atf changes.
    Surely they have tested transaxle under continous duty.
    Possibly testing 24 by 7 by 365 by 20 year road simulators. simulating all possible conditions.

    What if they found that NOT changing atf results in the longest transaxle (motor) life?
    One possible reason for the recomended lengthly atf oil change!

    I was reading a prius chat titled alternatives to ws atf. Where Edthefox called 50k mile atf liquid metal (I agree).
    Ed's point was that old prius atf would become electricly conducitve as metal wear accumulates (no dielectric atf needed).

    I bet the metal particlized atf becomes heat conductive as well aiding in transaxle cooling!

    This got me thinking about the metal particle content of worn prius atf.. Could liquid metal (as edthefox calls it) atf actually aid in heat transfere from the transaxle motors to its external case resulting in extra additional motor cooling.

    Why did toyota eliminate the liquid cooling loop to mg2 on the genIII prius? (not needed because metal particlized atf cools mg2 good enough?)

    Why did toyota eliminate liquid cooling to both mg1 and mg2 on the prius-C (I think also on prius-V)? (not needed but why?)

    The genIII and prius-c mg2 is smaller and uses an addition reduction gear resulting in less work and heat generated by mg2 but is that enough of a reason to eliminate the liguid cooling . Sure less cost without liguid cooled transaxle motors would be cost effective.

    Most large electric motors have at least a built-in cooling fan.

    The prius motors are what? 10 and 60 kw (genII)?
    15 and 60 kw (genIII)?
    I would argue that mg2 in genIII Is not the same 60kw as genII's mg2 60kw but thats for another discussion (post).

    What no cooling of these newer prius transaxle motors (just internal oil splash cooling) ?

    Are we now depending on metal particle accumulated oil for cooling?

    What about the perminant magnets in mg1 and mg2 what happens when all the metal particles contact the magnetifed rotors.
    Does it cool the magnets?. certanly the magnets get hot and heat is bad for magnets!

    I think toyota knows all these answers through testing and years of expertise designing and producing the worlds best hybrids.

    I need to know these answers too. As do we all.

    I was very reluctance to change my prius atf because of toyota's recomended 100+ kmile oil change interval but I did at 45k. Everything is good so far at 56k miles.. Transaxle seems nice and cool in winter but in summertime above 100 degrees transaxle seems very hot..

    IS THE ICE (gas engine) in the summertime a transaxle heatsink? (probably)

    I'm am very reluctant to change girlfriends atf in genIII because of these concerns..Toyota knows something I dont know when specifing 100+ thousand mile atf changes...but what is IT ?


    THE MAIN QUESTION REMAINS; WHY SO LONG FOR TOYOTA'S RECOMMENDED ATF CHANGE ? ?
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    As Prius owners, our interests and Toyota's interests do not totally align. We may be interested in keeping the car for a very long time, well beyond industry end of life standards of 10 years/150K miles. Toyota needs their cars to last "long enough" to not disappoint their owners, but obviously they need owners to periodically purchase a new vehicle.

    Regarding your question, my guess is that this is for marketing reasons: one less item on the maintenance schedule. As long as the transaxle will last 100K miles without an ATF change, no worries.

    The reason that some PC members (including me) have advocated periodic transaxle fluid changes is because the Classic transaxle had a number of failures and used ATF testing revealed very high Si, Cu and Fe content. Hence, the thought developed that it would not hurt and might help the transaxle to change ATF periodically.

    If you are happy to have your transaxle full of tiny metal and dirt particles and think that will improve it's longevity, then no worries. Why not grind up more iron and copper bits then, and add to the fill hole.
     
  3. nh7o

    nh7o Off grid since 1980

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    Metal particles, in the percentages that are in the old, used ATF, do not contribute materially to the heat transfer characteristics. The amounts are too small. For real heat transfer with metal flow, one needs something like the molten Sodium that is used in nuclear reactor heat exchangers.

    In any case, the majority of the metal particles in our transaxles are sequestered at the magnetic plug, and not flowing about inside. The electrical conductivity concern, with regards to the MG windings, is also not a factor, as the conformal coating on the windings is what protects the system. If there is a fault in the coatings, then it's game over sooner or later, no matter what is the state of the ATF.

    I changed mine at 35,000 miles, and was glad to get new stuff in there. Temperatures were close to the same after that, with maybe a small reduction in MG1 temp. Toyota allows the winding temps to get over 100C before a DTC is set, which is fantastically hot to my mind. I see 70C for MG2 when on slow, hilly terrain during hot weather.
     
  4. Gavin Craske

    Gavin Craske Junior Member

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    Toyota no doubt balances a few variables to determine oil change intervals and I would expect utilise oil sampling when testing to ensure the wear is minimised. The only reason I have heard for not changing oil early is due to the introduction of contaminants during the oil change process but most would agree that if done correctly this would be almost negligible if not zero in my opinion.

    Cheers,

    Gavin
    www.currenttech.com.au
     
  5. xs650

    xs650 Senior Member

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    Epoch, if you really believe that, then don't change the transmission oil.
     
  6. Britprius

    Britprius Senior Member

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    I appreciate that Epoch is only putting forward a theory. However this theory is self defeating by the recommendation to change the fluid at all. If the fluid was changed at 100,000 miles any positive reason for leaving it in till this mileage is discounted by asking for it to be changed.

    John (Britprius)
     
  7. jdenenberg

    jdenenberg EE Professor

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    That logic also says that changing engine oil is dangerous as well (It may be at a quick-oil-change establishment).

    JeffD
     
    xs650 likes this.
  8. pjc

    pjc Member

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    I have yet to hear of a coolant or lubricant that was engineered to become contaminated (or even where unintended contamination is desirable). No offense, epoch, but your theory is total hogwash.
     
  9. Britprius

    Britprius Senior Member

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    Not wishing to get into an argument here but engine oil is partly designed to do just that, but then stopping the contamination from doing any damage.

    John (Britprius)
     
  10. pjc

    pjc Member

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    I stand corrected. You learn something new every day. :D
     
  11. Rich12

    Rich12 Member

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    Wow. Obvious troll is...obvious. That's like saying marriage is the sole cause of divorce.

    Having said that, I like Epoch's philosophy and wish to subscribe to his newsletter. He has a great career ahead of him as a Toyota dealer service tech...the kind that torque 76 ft.lb. wheel nuts to 110+.

    :censored: