1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Suddenly lost steering while driving my Prius

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Mike Royal, Feb 11, 2013.

  1. Mike Royal

    Mike Royal New Member

    Joined:
    Feb 11, 2013
    3
    0
    0
    Location:
    Austin, Texas
    Vehicle:
    2007 Prius
    Model:
    N/A
    While I was driving my 2007 Prius on Saturday (9 Feb 2013), I heard a sudden loud "pop" and lost steering about 45 degrees into a turn. I almost drove my Prius into someone's driver door. It was a shock because there was no warning and no "feeling" of any steering wheel problem -- the steering wheel just suddenly had no effect on the steering.

    The Toyota dealership in Austin investigated today and told me the spiral cable had snapped, which they said is not covered by the recent recall. It looks like the Prius recall deals with a manufacturing defect with the splines in the steering column.

    The dealer said this is normal wear and tear for the Prius, rather than a manufacturing defect with the steering column. Is this normal for a 5.5-year-old car? Have others had this steering problem with the Prius? Is it really not a manufacturing defect?
     
  2. San_Carlos_Jeff

    San_Carlos_Jeff Active Member

    Joined:
    Oct 4, 2005
    871
    160
    0
    Location:
    Northern California
    Vehicle:
    2012 Chevy Volt
    Model:
    N/A
    The dealer is full of it. While this may not be a covered item, there's no way it's "normal" wear. You'll probably have to chalk it up to bad luck.
     
  3. cwerdna

    cwerdna Senior Member

    Joined:
    Sep 4, 2005
    12,544
    2,123
    1
    Location:
    SF Bay Area, CA
    Vehicle:
    2006 Prius
    I've not had this problem w/my 06 (which has a bit past 70K miles). Some interesting Recall happenings. Need advice | PriusChat has a link to the C0T steering recall procedure.

    I'm no repair expert, not even close, but it doesn't seem like a broken spiral cable would cause the problem you experienced. You may want to call Toyota at Support | Toyota.com and open a case. Since this sounds like a safety issue, I'd also file a safety complaint at Home | Safercar -- National Highway Traffic Safety Administration (NHTSA), once you get the final resolution.

    I did get the C0T recall work performed (had no issue) and they just replaced a bolt. They didn't need to replace the extension shaft.
     
  4. Mike Royal

    Mike Royal New Member

    Joined:
    Feb 11, 2013
    3
    0
    0
    Location:
    Austin, Texas
    Vehicle:
    2007 Prius
    Model:
    N/A
    Thanks, cwerdna! That sounds like a good course of action. This really does sound like a safety issue with the Prius. Above all, I hope no gets hurt.
     
  5. nh7o

    nh7o Off grid since 1980

    Joined:
    Dec 10, 2011
    1,686
    338
    0
    Location:
    Hawaii
    Vehicle:
    2009 Prius
    Model:
    II
    There is a direct mechanical connection from the steering wheel to the wheels. The Prius does not steer by wire. The spiral cable goes to the buttons on the steering wheel.

    What you experienced is directly related to the present recall. I would say that you should not return to that dealership. It sounds as if they are incompetent or worse.
     
    JMD likes this.
  6. 2k1Toaster

    2k1Toaster Brand New Prius Batteries

    Joined:
    Feb 14, 2010
    6,035
    3,855
    0
    Location:
    Rocky Mountains
    Vehicle:
    2006 Prius
    Model:
    Three
    +1

    The snap was the failure of the steering shaft itself. And that is exactly what the recall is for. Out of curiosity, do you do a lot s of hard full lock steering?
     
  7. ursle

    ursle Gas miser

    Joined:
    Jun 28, 2006
    1,049
    192
    0
    Location:
    NH
    Vehicle:
    2011 Prius
    Model:
    Four
    I recently replaced the steering gear wrack on my '06, the dealer wanted 925$ for a new one I went with a rebuilt for 175$, and I trust it more than a new one, sad to say.
     
  8. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    108,844
    49,445
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    how many miles on her?
     
  9. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Yes that actual steering shaft broke first (this is what the recall is for) and then the spiral cable broke due to the steering wheel being turned too far. Once the steering shaft is disconnected you have to be very careful not to over rotate the steering wheel or you then break the spiral cable.

    There was another post about this recently. Kind of weird that for years and years there wasn't a single post here about steering shafts breaking under normal operation, then Toyota issue the recall notice and suddenly there's a rash of them. :confused:
     
    bisco likes this.
  10. xs650

    xs650 Senior Member

    Joined:
    Jul 2, 2010
    4,539
    1,433
    9
    Location:
    Northern California
    Vehicle:
    2010 Prius
    Model:
    II
    If you literally lost steering and not just power steering boost and your dealer blew you off, then contact Toyota directly. They will definitely take an interest in this.
     
  11. ewxlt66

    ewxlt66 Active Member

    Joined:
    May 1, 2008
    535
    186
    0
    Location:
    Dana Point, CA
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Plus
    Scary. I was thinking about this post while on the freeway this AM.
     
  12. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,472
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    As previously stated, the loss of steering was due to a mechanical failure in the steering column. Is the repair of that failure covered without charge to you?

    The spiral cable failure was a direct result of the steering column mechanical failure. I suggest that your argument should be that the spiral cable failure should be covered since it would not have happened if the mechanical failure did not occur. Escalate to the Toyota Customer Experience Center if you get push back.
     
  13. Mike Royal

    Mike Royal New Member

    Joined:
    Feb 11, 2013
    3
    0
    0
    Location:
    Austin, Texas
    Vehicle:
    2007 Prius
    Model:
    N/A
    Patrick -- The dealer quoted a little over $2,900 to replace the spiral cable sub-assembly. This seems like something that should be escalated to Toyota, since it's affects the safety of the vehicle and puts others in danger. I'll let you know what they say.

    ewxlt66 -- It was scary. My Prius had 112,000 miles. If I decide to have the car repaired, I don't think I would feel comfortable driving it anymore anyway. The gas mileage was good, but it's not worth risking your life over.

    uart -- Have there really been a lot of cases like this? If so, I'm wondering if it's just a matter of time until a recall is announced. When it happens to you, it's very personal and causes an immense trust gap with the car you're driving.

    If this happens to someone at high speed, it could end in tragedy. It really needs to be addressed.
     
  14. 2k1Toaster

    2k1Toaster Brand New Prius Batteries

    Joined:
    Feb 14, 2010
    6,035
    3,855
    0
    Location:
    Rocky Mountains
    Vehicle:
    2006 Prius
    Model:
    Three
    Toyota should definitely pay for it.

    All cars can have mechanical failures. Unfortunate when it happens to you.

    It should not happen at high speed because it will happen only when high pressure is on the shaft, like in a turn. Exactly what happened to you. At highways speeds, much less turning is required because everything is nice and banked. The recall was for exactly this potential problem if many full lock steering maneuvers were performed. Did you get this recall work done (announced a couple months ago)? If so, did they replace just the bolt, or the bolt and the shaft? Either way, you should not pay for any of this IMHO.
     
  15. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    108,844
    49,445
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    how fast were you travelling?
     
  16. RobertK

    RobertK Member

    Joined:
    Sep 9, 2007
    128
    40
    0
    Location:
    Norfolk, VA
    Vehicle:
    2007 Prius
    Model:
    N/A
    The clockspring (another name for the spiral cable) for an 07 Prius has an MSRP of $311.52 on the Champion Toyota parts site. According to ALLDATAdiy.com the flat rate labor to change it is 1.0 hours. If you are being quoted $2900 to change it either something else is wrong or the dealer is trying to rip you off. The car would drive just fine with a broken clockspring, but you would probably lose the steering wheel airbag and the steering wheel switches would not work.

    The clockspring would need to be replaced if the steering wheel had been allowed to turn beyond it's normal range of motion, which would occur if the steering shaft had become disconnected.

    If the steering column became disconnected due to the problem that is addressed in the recall, Toyota should pay to fix everything that was broken, including the clockspring. I would take it up with Toyota if the dealer is not supportive.
     
  17. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Um, that was a bit of an exaggeration. There was one post very similar to this last week. A guy got the failed steering linkage (mechanical failure) and the clockspring cable broke as a result. Previously I hadn't heard of any cases like this in the three years I've been following this forum, so it seemed a bit odd. But hey, they must have had a reason to recall them so I don't doubt some must have broken. :) I'll definitely be taking mine in to get the shaft replaced under recall.
     
  18. chrissymz

    chrissymz New Member

    Joined:
    Oct 9, 2013
    2
    0
    0
    Location:
    London, United Kingdom
    Vehicle:
    2007 Prius
    Model:
    N/A
    hi can someone help me here. i rang toyota to book my car in for a cranking noise everytime i turned the wheel left or right, i was told my car is down for a recall for a steering column problem and water pump, when i picked the car up the next day they said the recall was done so i asked about the cranking noise and they said i need a new steering column mine is on amber and they recommend i get a new one. the car has only done 43,000 and could there problem have caused mine? thank you first time user
     
  19. 2k1Toaster

    2k1Toaster Brand New Prius Batteries

    Joined:
    Feb 14, 2010
    6,035
    3,855
    0
    Location:
    Rocky Mountains
    Vehicle:
    2006 Prius
    Model:
    Three

    The recall sometimes replaces the steering column, sometimes just the bolt. If you needed a new one, they should have given you one. My BS-ometer is through the roof here though. My guess is the dealership is trying to take advantage of you. Remember that in the US, car dealerships and service centers are mearly franchises of the brand. Toyota has no say over what they do or how they do it. They just have minimum guidelines that must be followed to remain a franchise and display the big Toyota logo but really it is not hard to clean your act up for an inspection.

    And what do they mean "it is on amber"? Is this is a colour coded disaster scale, or are there little bits of tree sap everywhere, or what?
     
  20. chrissymz

    chrissymz New Member

    Joined:
    Oct 9, 2013
    2
    0
    0
    Location:
    London, United Kingdom
    Vehicle:
    2007 Prius
    Model:
    N/A


    hi thanks for quick response, i'm in the u.k. and they gave me a checklist with things that need doing and how bad with green being good amber (passed mot but recommended to change) and red and gave me a price of £1,846