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Gen II dead -- please help me diagnose the issue

Discussion in 'Gen 2 Prius Main Forum' started by JoJo_NC, Nov 13, 2013.

  1. JoJo_NC

    JoJo_NC Junior Member

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    UPDATE: I now have 3 codes from the mechanic. all feedback on these greatly appreciated. they are:
    P2103
    P2112
    P3000 (no sub-code provided, I'm going to ask tomorrow)

    ok, please read on...

    Hello,
    My 2004 with 139,000 mi died today in the middle of the road. Hoping it's not the hybrid battery, obviously. Any and all suggestions appreciated.

    Here's the short version:
    approaching a light, hit the gas, no response. car coasted to the light.
    check engine light came on.
    after stopped at the red light, car "locked up" - ignition light turned amber, car would not go into drive. then the "!" light came on, and several other lights (sorry I don't know which ones, this is being relayed to me by my wife. I asked whether the whole dashboard lit up and she said it was more like 4 or 5 lights, not the whole dash. really wish I knew which ones but I don't).
    hoping that the car had somehow simply gone into IG-ON, she attempted to get it out of IG-ON, turning the car off and then on again - this appeared to get it out of IG-ON but it refused to go into drive. had it towed to a shop that works on Toyotas. was reluctant to bring to a dealer as I don't trust them and don't want to be sold a new hybrid battery unless that's what it really needs. but want to be sure these guys don't charge me for something extraneous if it really is the hybrid batt.

    2 other things:
    -a couple weeks ago the display started acting weird. message appeared: "check air conditioner connection"; when in radio mode it simply says the radio is off, even when it isn't (can still be controlled manually); power consumption mode shows full bars or no bars i.e. doesn't show true consumption/production.
    -last week the car failed to start and I pulled out the 12v battery, turns out it was from '07 (I bought car used last yr) so I assumed the 12v had died and this was responsible for the display malfunctions. I replaced 12v battery with new Optima yellow top. car started instantly and has started fine since then - but display issues have remained.

    I am not well versed in Prius tech so when responding please use layman's terminology when possible.

    thank you in advance for any thoughts.
    -Jordan
     
  2. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    My opinion is that there is a loose connection on the 12V battery but lets take some time to rule out other things. I'm thinking when you changed the 12V, a connection is good but not great and sometimes doesn't make connection. Or... the portion of the inverter that charges the 12V battery is bad. Lets face it, the symptoms you describe are classic weak 12V battery symptoms.

    1) Did she have gas??
    2) Did you check the 12V battery voltage using the diagnostic mode?

    Post the codes the shop gets (if any) and we'll go from there
     
  3. JoJo_NC

    JoJo_NC Junior Member

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    thanks. can you tell me how I would check whether the portion of the inverter that charges the 12V battery is bad?
    yes the car had gas. no I did not check the 12V voltage using diagnostic mode, wish I had.

    will post whatever codes the shop gives me, they said they may not get to it til late today or early tomorrow.
     
  4. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    Read this
    Weird stuff happening? MPGs dropping? Test The Battery | PriusChat

    When you get to this step, (- Press brake pedal and press Power button once to enter "Ready" mode - the battery is now charging at about 14V (if less than 13.6V or more than 14.4 there may be a problem with the charging circuit)) if less than 13.6, your inverter is shot but... this should be giving you a fault all the time(as far as I know). I'm not a master mech but logic tells me you should get a fault.
     
  5. Jamesb93612

    Jamesb93612 Member

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    Mine died two days ago. Got a red triangle and message about not being able to be put in park. The car just kept beeping no matter what I did. I suspected the aux battery as the car is 5 years old. Got it to the dealership and turns out I was right. I am so glad it wasn't something worse.


    Hope everything works out for you and it is nothing too major.
     
  6. JoJo_NC

    JoJo_NC Junior Member

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    OK heard back from the shop.
    here are the three codes:
    P2103: Throttle Actuator Control Motor Circuit High.
    P2112: Throttle actuator Control System Stuck Closed.
    P3000: Battery ECU reporting error.

    For P2103: from another thread I see that this means "the throttle control motor is drawing excessive current". googling I found that a possible cause could be: "Throttle Control Motor Relay poor electrical connection." so it sounds like either there's a bad connection or it's getting too much current?

    For P2112: can't find anything on priuschat. carobdcode.com says possible causes include:
    - Throttle Body Plate Binding
    - Faulty Throttle Actuator
    - Throttle Actuator harness is open or shorted
    - Throttle Actuator circuit poor electrical connection

    For P3000: Mechanic described this as essentially a "battery control system malfunction". seems that there are sub-codes for this, which he didn't give me. Seems like it could be any number of things. Hopefully not a serious issue with the HV battery?

    So I've got 2 issues with the throttle actuator. This is beyond my auto expertise (changing the 12V battery was pushing it for me)... The mechanic didn't get to take a close look today other than getting the codes. But he's talking about ordering and installing a replacement throttle body assembly. He says he'll look further into the issue and contact me before he does this. I'm wondering if this is absolutely necessary. I suggested we deal with the battery control system malfunction first to see if whatever's causing that is what caused the car to die (?). Then it seems that cleaning the throttle plate and airway would be next step before replacing anything... does this sound right?

    Any thoughts / suggestions appreciated! thank you.
     
  7. ursle

    ursle Gas miser

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    The mechanic seemed to think that this issue and the battery control system malfunction could be related?

    As every other thought in the thread is that the 12v is ded, before the dealer becomes a stealer, put in a good 12v.
    It's a digital device and weird happening happen when the 12v is weak or dying or ded
    As the dealer will be installing a 12v oem, grin and bear it, but don't let them proceed without confirming a good 12v,ymho,ymmv
     
  8. JoJo_NC

    JoJo_NC Junior Member

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    thanks - I just put in a new Optima yellow top less than 2 weeks ago when the 12V died. So if there's an issue with the battery control system, it's not the 12V battery itself.
     
  9. edthefox5

    edthefox5 Senior Member

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    Throttle body is fly by wire. TB butterfly controlled by the tb motor. Tb never cleaned and gummed up butterfly. Motor unable to move butterfly without pulling excessive current because its all gummed up and corroded.
    Don't know where you live as you didn't list it but if in Northern cold it will get you in the winter.
    In regular cable driven gas pedal car you can just push the gas pedal harder. No cable here.

    Engine died since TB butterfly not opening. Wife continued to drive on hybrid battery flagging the hybrid battery.

    Might get lucky and remove 12 volt power and reboot the car as its in fail safe shut down. If worst case the Hybrid battery was driven until it dies which is very bad. I'll have a good thought for you on that.

    TB probably to corroded to repair. TB replacement quotes on this site range from $900 to $2000 installed.
    Extremely easy to replace. 4 bolts.

    Good Luck.
     
    uart likes this.
  10. dorunron

    dorunron Senior Member

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    If you can get the existing throttle body serviced and get it working again, you will spend considerably less money than replacing it. That should clear the codes for the throttle body.

    The other code relating to traction battery are a different story.

    I would confirm that the new Optima is fully charged before making any repairs. Then I would address the throttle body first. Once that is repaired or replaced, I would have the mechanic doing the work for you to clear ALL of the codes and then drive the car and see what happens next.
     
  11. JoJo_NC

    JoJo_NC Junior Member

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    thanks for both responses. this was a southern car (TX / FL / NC) til we moved north last month and it was very cold here last night and the wife is bad at warming up the car before she drives it... not sure if this may have played into what happened.

    I will indeed ask them to check that the new Optima is fully charged, to service the throttle body, and go from there.

    Thank you for the layman's explanation of the functioning of the throttle body, that actually helped quite a bit in terms of visualizing what should be happening. If someone can further explain what "remove 12 volt power and reboot the car as its in fail safe shut down" would entail, that would be very helpful.

    thanks again to all.

     
  12. dorunron

    dorunron Senior Member

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    remove 12 volt power and reboot is really simple, it means to unhook the battery, then hook it back up that reboots the system.

    Be aware that by disconnecting the 12 volt, all the codes will be lost along with presets in the radio and the auto up window on the drivers window.
     
  13. JoJo_NC

    JoJo_NC Junior Member

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    gotcha, thanks. well I accidentally did that just last week when I replaced the 12V battery -- lost all the codes etc. but I don't see how that would address the issue I'm having at the moment?
     
  14. edthefox5

    edthefox5 Senior Member

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    Sometimes if you try multiple times to start the car and it has a fatal issue (usually hybrid) and not capable of starting it will go into a failsafe and refuse further futile start attempts. In hopes you will deliver the car via a tow to the nearest dealer so the problem can be corrected before doing any further damage. In your case the engine refused to start. ECU logged the multiple start attempts then goes into failsafe. Removing the 12 volt power erases all fatal error reports and will then allow you to attempt a fresh start.
     
  15. JoJo_NC

    JoJo_NC Junior Member

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    OK, understood. thanks again, this is all very helpful and greatly appreciated. I will be back tomorrow with an update...
     
  16. edthefox5

    edthefox5 Senior Member

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    Good Luck. The remaining charge on the hybrid battery is of utmost importance in your particular situation.
    Limit start attempts until you are certain the throttle body is repaired or replaced with new and engine ready to start.

    The battery ecu was not happy which is why it threw a P3000 (HV Battery Malfunction) series code. If the subset XXX code was retrieved it would tell us exactly what it was annoyed with but I have my suspicions. If the Hybrid battery is discharged you will not be able to start the car. And a world of hurt to get the special battery charger from Japan. This is caused by continuing to drive the car on electric power after the engine dies until there's no more battery power.

    We have seen it many times here over the years.
     
  17. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    All good info. Read and heed. Additionally, the throttle body can be cleaned by anyone. There is a thread on pc that explains it in detail if you search for it. I personally would have them try to clean it (well I would clean it myself lol). Good luck
     
  18. JoJo_NC

    JoJo_NC Junior Member

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    so the mechanic cleaned the throttle body, and then got the car started today - they tell me it'll idle but won't accelerate, and therefore it needs a new throttle body. so, does that sound right - that if the throttle body were cleaned it might allow it to idle but not accelerate?

    he tells me it's still giving the same codes, including the P3000, which concerns me - but if the car is running, should that alleviate my concern regarding the HV battery? It was unclear to me if they did a re-boot or not, and if not I assume that would also explain the same codes. he said they don't have the sub-code, maybe they wouldn't be able to access b/c they're not a toyota dealer? or should they be able to read the sub-code regardless?

    so now I'm looking at buying a used OEM throttle body online, with a 1 yr warranty, and have him drop it in. all advice appreciated.
    thanks
     
  19. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    Idk, its hard for me to give advice from here but I'll try my best. Just so you know, all of the advice I've ever given on this forum is normally highly disputed by other PC members (who are not DIYers). Also, the advice I give is usually directed at a DIYer so take it for what its worth and apply it to your situation.

    The throttle body has few moving parts and is very reliable (obviously it has to be). By the same token, any part can go bad. It is very hard for me to believe that the throttle body cannot be cleaned to the point where it is working in all situations. I would want to watch it in motion while the car is running and see if it is responding to inputs from the accellerator pedal.

    Here's an excellent write up on tb cleaning.
    TB cleaning
    At a min., take a look and get educated on it. The tb is very basic and IMO, should really last forever and never need replacing. It is made of corrosion resistant metal, the motor doesn't do much so it should never wear out, other than that, its a tube with a plate hinged inside (aka butterfly valve). How often do tubes go bad???? How often do plates go bad? The spring is heavy duty and should never go bad. The position sensor is obviously not bad because your faults wouldnt be what they are.

    How much is a used one?? What makes this used one better than your used one (obviously the warranty but... just a question to get you to think)???

    Replacing it is no big deal and is probably easier than replacing the 12V battery (IMO).

    I highly recommend reading this too
    http://techno-fandom.org/~hobbit/cars/tb/
     
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  20. JoJo_NC

    JoJo_NC Junior Member

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    thanks for the advice. they told me that the throttle body is shot and I decided to have them put in a new (used) one. it'll cost $350 for the part plus the labor. I could have had it towed to my house and attempted to clean it myself just to see if they're wrong, but I don't have the time or the energy to deal with that. Hopefully when they put in the new throttle body the codes clear (fingers crossed).

    one thing that was interesting is we asked them repeatedly to disconnect power to the 12V to attempt to re-boot, to see if this changed the codes we were getting, and they strongly advised against it, talking about erasing the memory or some such. I personally changed out the 12V battery 2 weeks ago and failed to do any sort of memory back-up so I don't see what type of memory could be further erased at this point, beyond what I already did?

    one question: can anyone advise me what I should expect -- what would be fair -- in terms of hours for the labor to replace the throttle body? I'd like to have at least some idea if they're trying to rip me off on labor.

    thanks again to all