1. Attachments are working again! Check out this thread for more details and to report any other bugs.

bad battery?

Discussion in 'Gen 2 Prius Technical Discussion' started by itwrx, Nov 22, 2013.

  1. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    ok need everyones expert advice. Heres whats going on. Battery goes from full charge to dead and back very fast. Assuming its a battery issue I removed the battery and volt metered every cell

    1 8.14
    2 8.14
    3 8.14
    4 8.13
    5 8.13
    6 8.13
    7 8.13
    8 8.13
    9 8.13
    10 8.12
    11 8.13
    12 8.13
    13 8.13
    14 8.12
    15 8.13
    16 8.13
    17 8.13
    18 8.13
    19 8.12
    20 8.13
    21 8.13
    22 8.12
    23 8.12
    24 8.14
    25 8.13
    26 8.13
    27 8.14
    28 8.15

    So Im at a loss. now what? Please help.

     
  2. vskid3

    vskid3 Active Member

    Joined:
    Jun 23, 2013
    773
    228
    0
    Location:
    Texas
    Vehicle:
    2005 Prius
    How long have you had the car? I ask because if its new to you, it could be that the battery just isn't living up to your expectations, not necessarily that its bad.
     
  3. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    Almost 2 years. Normally it's fine however the last couple of weeks at a stop light it acts like it has no power. I know because when the battery is showing charged it drives like normal.
     
  4. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    108,639
    49,359
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    how is the 12 volt?
     
  5. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    Good. I tested it in acc mode. 12.2 and while running 14.3.
    Do you know how to load test each cell?
     
  6. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    108,639
    49,359
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    sorry, no. but i'm sure someone will. weekends can be slow and people don't pay as much attention. hang in there!(y)
     
  7. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    ok Good to know
    Thanks
     
  8. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    So when it's acting like it's got no power, what is the displayed state of charge (number of bars).

    It certainly could be that your battery has lost some of it's capacity (amp hours), but as long as there's no actual failed modules the voltage would still measure ok.
     
  9. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    1 or 2 bars. I can't remember but what ever the lowest is. I agree that it may have lost capacity but even with it "low" it's still in the 80% charge zone right? But it hardly goes. The motor reeves and the car hardly goes.
     
  10. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    No it's about 40% at the lowest bar. It's not really the exact amount of charge that's important though, it's the fact that the Prius wont use it (when it's low) that makes it sluggish.

    Mine is also really sluggish if the SOC drops to red (2 or less bars) so I think that's pretty normal. The real issue to look into, is what's happening to make it that low in the first place (which certainly could be a low capacity battery).

    I find that if let my engine warm up (idle in "P") for about 60 seconds before driving that the battery charge stays a lot higher. Are you noticing these issues predominantly soon after starting, or do they persist even after a long drive?
     
  11. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    After a long drive. Not so much at start up. We can be driving for a hour or so and it will start doing that.
     
  12. FreydNot

    FreydNot Member

    Joined:
    Dec 16, 2010
    210
    37
    0
    Location:
    Seattle, WA USA
    Vehicle:
    2008 Prius
    Model:
    N/A
    Are you still under warranty? If so, I'd be pushing it hoping it will throw a code that will convince the dealer to replace the HV battery pack for free.

    The code is triggered when one of the banks voltage is greatly different from the average (I think 2 volts different). I would guess that is more likely to happen when the battery is charging to full, quickly depleting and then charging again. This is just my speculation though.
     
  13. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,471
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    What warning lights appear?

    If there are no warning lights then it is not obvious the traction battery has a fault.
     
  14. nh7o

    nh7o Off grid since 1980

    Joined:
    Dec 10, 2011
    1,686
    338
    0
    Location:
    Hawaii
    Vehicle:
    2009 Prius
    Model:
    II
    As I mentioned on your other thread, this sounds to me more like an overheating issue. Possibly battery fan related.
     
    uart likes this.
  15. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Yep, that's exactly what I was thinking, once we knew it didn't happen until after it had been driven for a while. :)

    Itwrx, take a look at this thread: Fur and dirt causing major battery problems | Page 2 | PriusChat

    It would also be a good idea to make sure you inverter coolant system is in good shape.
     
  16. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    So I just came in from taking apart the entire fan system. It was spotless. Im wondering before I took out the battery I had the car running in my driveway for about 20-30min with the heat on. Its snowing in Park City and i wanted to work in the warmth as much as possible. Could that extra 30min of charging affected the bad cell assuming I have one? Lets say one or two cells have lost their ability to store amps. I know through my RC car experience a battery may read 7.2V but can only run the car for a min where a healthy battery will read 7.2V and provide 15min of running time. Since the battery is out and disassembled is there a way to find the week cell?
     
  17. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,200
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    No, that won't have hurt it.

    Yes, that's what happens with series batteries. Once one loses capacity the whole pack effectively loses capacity. With the Prius however, it monitors all of the module voltages and will set off an error code if the pack gets too far out of balance like that.

    I'm not sure what you can do short of doing a discharge test on every module. If you're really keen you could get hold of some chargers and try re-balancing the whole pack. If you do a search here there are several threads that detail how to re-balance a pack.
     
  18. vskid3

    vskid3 Active Member

    Joined:
    Jun 23, 2013
    773
    228
    0
    Location:
    Texas
    Vehicle:
    2005 Prius
    I think you would notice a bigger difference between the cells if the battery had a low SOC. I wouldn't get it too low, maybe 4 bars and then check it.
     
  19. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,471
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Yes, you would need to fabricate a suitable load. Since the battery will produce ~200V you need a load that will handle that voltage and also absorb sufficient current.

    For example, buy four of the largest incandescent light bulbs (intended for household usage) that you can purchase along with suitable sockets and wire. Suppose you can purchase 250W, 120VAC bulbs. Wire the four bulbs as two pairs. Each pair is wired in series because the bulbs are rated for 120V. Then wire the pairs in parallel.

    The four bulbs collectively will absorb 800W or so. The power consumption will be less than 1kW because the battery voltage is lower than 240V.

    Then you need to connect the bulb load to the battery by bypassing the system main relays, without causing damage to yourself or the battery.

    Once the bulbs are lit, you can measure the voltage across each of the 28 modules and see if one is lower than the others.
     
  20. itwrx

    itwrx New Member

    Joined:
    Nov 22, 2013
    18
    6
    0
    Location:
    Park City, Utah
    Vehicle:
    2006 Prius
    Model:
    IV
    Ok so let me make sure I understand. After I hook up 4 bulbs and power then for 10min. I take the battery apart and mesure each cell individually right? Also someone had mentioned I should get a ScanGuage II. I found one online used for 100.00 Is this a good tool to have or not?