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DC-DC charging voltage question.

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by dolj, Mar 5, 2014.

  1. dolj

    dolj Senior Member

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    Hi all,

    I've just temporarily installed a volt meter in my Prius to monitor the 12v battery voltages more conveniently than using the service menu on the MDF.

    I suspect my 12v is getting to the end of its life. About three weeks ago I was getting the Triangle warning with all the other dash lights coming up, so I checked the ACC-mode voltage and it was 10.5. So when I got home that night I put the battery on charge overnight and it seems to have improved as I haven't had a repeat. Since then I am typically seeing these voltages now:

    Accessory Mode: 12.4v
    Ig-on Mode: 11.8v - 12.1v
    Ready: 14.0v

    I have been checking the ACC-mode voltage immediately after a 40-45 min run and it shows 12.7 - 12.9 and after it has rested for about 4 hours is 12.4. So that would seem to indicate that the battery is not too bad, normal even.

    I'm just concerned at what might have caused the sudden drop to 10.5 a few weeks ago. The car is regularly driven and no lights or accessories had been left on, as far as I know. The battery was fully discharged about 4 months ago and sat for one or two weeks before being charged, which was done by my Toyota service dept to get the car to start. At the time I did not have a battery charger to do it myself.

    Anyway, all that is a bit of background and my actual question is this: I have noticed that as I drive the voltage always stays at 14.0 v. This is not what was expecting, as I would have thought it would drop down to 13.6 v from time to time once the battery reached a state of full charge. Can anyone who has a scangauge or the like verify whether what I am observing is normal behaviour?

    A second question in a slightly similar vein for those familiar with the CTEK MXS 5.0 charger: is it normal to stay on stage 7 (float) or should a healthy battery be on stage 8 (pulse) by the morning? I've been able to leave the battery on charge continuously for 3 full days and it hasn't gone past stage 7. I also put the battery on charge for three nights in a row (driving the car in-between during the day) and again it only got to stage 7, but not stage 8 at any time.

    I hope I've been clear, but ask any questions if I have left out any important info. (Likely lol.)

    Thanks for any help and insights offered.
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    I find that the 12V bus on my 2004 measures around 13.8V when the Prius is READY. Since your car measures 14.0V, that probably shows that the system thinks the 12V battery needs substantial charge.

    It is reasonable for your Prius to think that, since your battery only shows 12.4V after resting 4 hours. I agree that your battery is approaching end of life, and I suggest you consider replacing it before your winter arrives in June.

    You had characterized your battery's behavior as "normal". I suppose this depends upon your definition of "normal". If normal means that you accept keeping a battery in service which is near end of life, then I would agree your battery is normal. Normal also means that you accept some risk of a no-start situation due to a 12V battery failure.

    However, given that definition, normal is not my idea of "healthy". The latter requires a 12V battery in new or near new condition.

    A new AGM battery should measure ~12.9V a day after it has been fully-charged (to allow surface charge to dissipate.)
     
    cwerdna likes this.
  3. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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  4. dolj

    dolj Senior Member

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    I am having difficulty finding an AGM battery to drop in. Here Toyota seem to have the battery market sewn up. As soon as I mention that I want a Prius 12v battery, they say, "oh, we don't do those." :(

    Batteries that are the correct size, posts and aH rating are all flooded acid types.

    I have also read about AGM and am not sure now I want one as they seem to be a bit finicky and more prone to easily be internally damaged, from what I've read. What is the reasoning for AGM, exactly, as I used a Bosch S4 rated at 45 aH and found it to be excellent?
     
  5. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    The Prius locates the 12 volt battery in the passenger compartment with your loved ones, the least amount of battery acid on them is all for the best. (the external venting is also to protect humans, so if you only ride solo, it is your call)
     
  6. dolj

    dolj Senior Member

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    After reading here that the OEM battery from Toyota was an excellent choice I thought I'd just check on the price from my local Toyota parts dept - ~NZ$600 (US$506 or £303) - Yikes! Someone is making a killing. Had an interesting discussion with the parts guy around needing to supply a heavier duty battery in Taxis. It sounded like they just used a heavier duty flooded acid battery from a 3rd party supplier. He also mentioned that one of the reputable battery companies here were going to offer a specific battery for the Prius and that should be available in about 6 - 8 weeks time. No pricing info at this stage, sadly. I'll try and ring them directly for more info.
     
  7. dolj

    dolj Senior Member

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    I wasn't aware of the different lead/acid battery technologies back then. The Bosch S4 I bought was a sealed and vented unit and recommended as an alternative to the OEM from Toyota. I thought (maybe assumed) it was a flooded battery, but being sealed and vented, does that mean it might have been an AGM?
     
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Some Prius owners have reported that their original equipment battery was actually flooded lead acid, based upon their removing and shaking the battery and hearing fluid slosh around.

    However, there is a safety issue in the event your car is hit hard in the right rear fender, which may cause the 12V battery case to break open and liquid acid to come out. You'll have to consider the probability of that happening, if it would bother you for that to happen, and compare that to the relative cost of AGM vs. flooded lead acid batteries in your locale.

    Considering the cost, if you can't get an AGM battery then you may settle for a flooded lead acid battery with JIS terminal posts. The positive battery terminal should be on the left, when you are looking at the battery with the terminals closest to you.

    It appears that the Bosch S4 is a flooded lead acid battery.
    S5/S4/S3 with PowerFrame® technology
     
  9. uart

    uart Senior Member

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    Hi dolj. What car are you currently running the Bosh S4 in? Is this the battery that's currently in the Prius, or is it for something else.

    I really feel your pain man. New Zealand must be the one place on earth with even worse price gouging than Australia. :p

    I was also a bit short of options when I needed a new battery last year. I desperately want to avoid going to the dealer because they'd burned me before on stuff (like $660 for an oil change and air filter, charged $85 for the air filter that I can order online for $15, charged for lots of other stuff they didn't even touch - grrr :mad: ). Anyway, it mightn't have been the best option, but ended up getting a little sealed and vented "AC Delco" battery that fitted for about $110. It's vented and really well sealed, but I don't think it's AG though.

    See this thread for details: Finally replaced my 8.5 year old 12V battery! Non AGM??? | PriusChat
     
  10. dolj

    dolj Senior Member

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    No, the Bosch S4 was in my previous Prius that I had in the UK. I owned that for two years and had to replace the 12V battery about 4 months in. Never had a problem with the 12V for the rest of the time. Unfortunately, I never felt inclined to take any voltage measurements after installing the new battery.

    I know what you mean about prices. Compared to the prices charged in UK for servicing, pricing is similar here, a tad more expensive. It just seems worse as our numbers are double UK £'s - NZ$400 just seems so much more expensive that £200. :ROFLMAO: I just wish wages were on par with the UK. :)

    Back to the here and now, the Toyota OEM battery is ~$600 (and I didn't ask if that incl GST (15%), but assume it does) vs a new Bosch S3 55B24R (45 aH) for $86. It is the same length as the OEM (238 mm) but has a higher rating - 45 aH; 80 RC; 430 CCA - than the OEM. The Bosch is flooded though as I haven't been able to locate an AGM that will just drop in so far. The S4 range is somewhat limited here in NZ and I can't get the same battery I had in the UK. I can also get a Bosch S5 46B19R for $106 which has the same dimensions as yours and is also rated at 45 aH but has a lower RC (63) and CCA (370). I'm not sure how that works, as the Bosch blurb says:

    Bosch Battery S3
    Maintenance free and provides economical and reliable power for standard vehicle applications.

    Bosch Battery S5
    Premium maintenance free battery for high performance. Includes Silver Alloy technology to ensure the highest level of starting power and longer service life.

    Out of these two technologies, I want to choose the one that will tolerate deep cycling better and supply current for longer. It doesn't have to have a high CCA ability. Anyone with a knowledgeable opinion of which one of these two batteries will deep cycle better and supply current longer is most welcome to have their 2c worth.

    As far as AGM vs flooded, I'd obviously prefer an AGM for safety, but I could live with the risk of flooded. After all, the battery is not exactly "in the cabin with you." It is isolated in the wheel well and I feel comfortable, that in the event of a crash that any passengers will not be splashed with acid and any spillage will be mostly contained within the wheel well.