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Removing 12V Positive. Do I need to isolate it from ground?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by uart, Mar 23, 2014.

  1. uart

    uart Senior Member

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    This is just something I was wondering about. I've removed my 12V battery several times, however each time I've done it I've also connected an auxiliary 12V supply to the front jumper point (to preserve settings and historical data), so obviously I've had to keep my disconnected 12V positive lead isolated.

    But what I'm specifically wondering, is if someone doesn't have any auxiliary supply connected then do they still need to keep the disconnected 12V terminal ground isolated? I was thinking that if the positive battery lead was removed and then immediately grounded, could it cause damage by discharging the brake capacitor (or others) too rapidly.

    The reason I'm thinking about this is that several people have mentioned problems after removing their 12V positive and wondering if this could be an issue.
     
  2. dorunron

    dorunron Senior Member

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    Good point uart. It would be interesting to see what a DVM would show if one was to disconnect the positive terminal from the battery while the brake capacitor is still connected to the system. Maybe Patrick Wong will know that answer.

    When I swapped the 12 volt in our Prius, I didn't worry about the presets. But I did unplug the brake capacitor and isolated it from the system before I disconnected the negative cable at the frame of the car and then proceeded to disconnect the positive terminal from the battery.

    In the end I had NO problems whatsoever. It did take two pushes of the power button to get back into ready mode. Several folks have posted about that.

    Of course, I did lose the radio presets and needed to initialize the auto up window plus the two trip odometers read zero. But no other problems, no crazy lights/codes etc.
     
  3. Britprius

    Britprius Senior Member

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    This is only a theory, but I would imagine the brake capacitors would be protected from discharging back to the battery by a blocking diode.
    If this were not the case the capacitors would be discharged by other vehicle loads "in case of battery and inverter failure" or even trying to recharge the failed battery. This would leave nothing to operate the brakes. So I would say the answer to your question is this should not be a problem. I believe there also would be a warning in the handbook.

    John (Britprius)
     
  4. uart

    uart Senior Member

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    Ok thanks John, that does make sense.

    Referring to the official procedure for removing the 12V battery, they do actually specify that you should disconnect each of those little "block connectors" (the one on the brake capacitor and the other two from the 12V positive assembly) before removing it. I was wondering if people are not following that procedure when they remove the 12V positive assembly, then a ground short (after disconnection) could cause a problem.

    What about the output capacitors of the DC DC converter (that provides the 12V charging)?
     
  5. uart

    uart Senior Member

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    Yeah that's what I'm thinking Ron. If there's some residual voltage here (perhaps from capacitors in the DC DC converter), then maybe that's where people are getting into trouble.
     
  6. jdcollins5

    jdcollins5 Senior Member

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    There have been several recommendations on here to insulate the positive lead after removal to prevent accidental contact with ground.
     
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  7. uart

    uart Senior Member

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    Thanks jd. I guess it makes sense, especially if you're leaving the little "block connectors" plugged in as I do.
     
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  8. Britprius

    Britprius Senior Member

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    The capacitors on the DC to DC converter would be discharged almost certainly by a resister across any smoothing capacitor fitted. Normal procedure in such circuits.
    This capacitor would not need to be large in value as the battery would act as a large capacitor anyway, and would mainly form the function of RFI suppression. This circuitry is likely also to be protected by diodes.
    A circuit diagram of the converter or even the whole inverter would be interesting to see, but I do not think Toyota are going to release this any time soon.
    Metering from the positive terminal to ground may not be conclusive, but I doubt any voltage will show otherwise the radio presets ect would not be lost when disconnecting the battery as the capacitors would act as a battery to hold them.

    John (Britprius)
     
  9. uart

    uart Senior Member

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    Yeah it probably wouldn't hold voltage for very long, but it's still probably safest to keep that lead isolated for a short time at least. I guess the residual 12V power drain (20mA or whatever) would discharge any capacitors reasonably soon anyway.
     
  10. Britprius

    Britprius Senior Member

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    Following the procedure of disconnecting the negative lead first for safety, would give ample time for any charge that may exist to dissipate before the positive lead is disconnected. However there is no harm in being safe.
    I have just searched the Prius circuit diagrams and can find no trace of the brake capacitors in the braking or power distribution sections.

    John (Britprius)
     
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  11. nh7o

    nh7o Off grid since 1980

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    The level of charge that could be discharged by grounding the 12+ lead should be commensurate with the charge transferred when reconnecting again. In typical inverters with largish electrolytics (like I use here for power) one has to steel themselves for a healthy POP when reconnecting live power leads (and which many locally were happy to pay me to do, as it is equivalent to death in their minds). I don't hear any reports of a significant spark at reconnection time, so the smoothing caps on the bus can't add up to much.
     
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  12. jdcollins5

    jdcollins5 Senior Member

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    I found this circuit diagram in the 2010 Repair Manual.
     

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  13. Britprius

    Britprius Senior Member

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    Thanks, unfortunately it is only a basic block diagram so it does not really show the detail. It does show a capacitor at it's output, but no value or type.

    John (Britprius)