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Replace Hybrid Battery Questions

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Mike Carambat, Feb 9, 2015.

  1. Mike Carambat

    Mike Carambat Junior Member

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    I saw the one in Kansas, but its just about the same in cost as the one in Dallas, because I'd have to stay overnight and pay for a hotel and dinner (around $120) and the gas alone would be over $130. So, it's back up to: $1942+$120+$130=$2192, not to mention possibly $126 in tax having to pay over the counter since I couldn't find an online tax free ordering option at the time (I just now saw your link...doh). With the Dallas and Atlanta options, I placed the order online tax free and I had friends that lived there that I could stay with (actually my friend in Dallas was gonna come down and back up this weekend for me), and those drives were just under 6-7 hours anyway so gas was only half. So yeah, around the same price, just a REALLY long annoying drive with wear and tear on my gf's car. I was already on the fence about the Dallas and Atlanta option, so I just gave up.

    Oh, and the dealers were:

    Toyota Part Sales at Toyota of Dallas, Dallas, TX $2174
    World Toyota/Scion Parts, Atlanta, GA $2070

    Found them here: Toyota G9510-47031 Battery assy, hv supply - Toyota genuine OEM part

    UPDATE: I just called Kansas for funs. Although the nicest parts department I've talked to yet, and very apologetic, they also can't sell the HV battery to a non-certified technician :(
     
    #81 Mike Carambat, Feb 13, 2015
    Last edited: Feb 13, 2015
  2. Yakoma

    Yakoma Active Member

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    Good point, Jeff. Now I'm thinking about buying one and renting it out at $50/pop to the local Prius community. Won't take many recharge sessions to pay it off.
     
  3. JC91006

    JC91006 Senior Member

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    $50 what a deal
     
  4. Yakoma

    Yakoma Active Member

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    I think you ignore the "stopgap" market of folks out there who may just need their Prius to last 2-4 years longer - rather than 10 - if they determine that the value of the rest of the car would not hold up for 10 years.
     
  5. SageBrush

    SageBrush Senior Member

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    If you accept Jeff's recommendation to charge every 6 weeks, you might as pay for your own since the costs are equal after a year.

    A small group buy might make sense.

    I was thinking of 5 years when I went through the arithmetic. And remember, Jeff does not come anywhere near guaranteeing how much longer the battery will last. His seat of the pants estimate is 6 months to 2 years.
     
  6. Yakoma

    Yakoma Active Member

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    I posted this as a lark before reading through the entire thread. Yeah...maybe I need to raise that rate given the harness requirement. Still, it sounds like it could be a viable model not to make a profit, but at least to pay off your investment while maintaining your own Prius car/fleet.
     
  7. JC91006

    JC91006 Senior Member

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    My take on the grid charger is simple. Most people will change cars in 10 years or less. Some folks hold on slightly longer. So if the car battery would normally last 10 years, it would be silly to buy a new battery.......for the next owner. The grid charger would be something to use before the battery fails. We all know that balancing the cells can prolong their life, how long?? We don't yet know but it'll prolong it. If the investment to prolong the battery for 2 years is simply to start balancing early....around 8 years.....invest on the harness $100, then rebalance yearly, it should get you the couple years needed before you move onto another car.

    It's not just the battery in question. As the car ages, everything starts breaking. So although your next new battery will last another 10 years, your car probably won't.

    The harness has nothing to do with the rental cost of the charger. It's completely separate and it needs to stay in the car. $50 will not work as a viable business but as a forum enthusiast, it will work for fun
     
  8. Mike Carambat

    Mike Carambat Junior Member

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    For multiple use reconditioning, as Jeff recommends, you're gonna want to buy the thing and not rent it. You're gonna wanna leave the wiring harness installed if you plan on reconditioning multiple times over a few years. That alone is $150, not to mention repeated 'rental' fees. I think the IDEAL solution (for us anyway, might not make much business sense to Jeff :) would be to offer a 30-day return policy (we pay return shipping) on the unit and the harness if the initial attempt fails because cells need replacing and the owner decides he doesn't wanna rebuild himself. If it worked however, I would guess people wouldn't lie and send it back anyway, because they should expect to need to do it again every few months. But I do not know... they might
     
  9. JC91006

    JC91006 Senior Member

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    He is not home depot, where your AC breaks down and you buy a portable one.....just to return it after 15 days
     
  10. jeff652

    jeff652 Senior Member

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    We cannot guarantee ANY results. The amount of improvement depends entirely on the condition of the underlying battery pack itself. For every 100 systems that we sell, around 2-5 customers report to us that their battery is no better off after using our products than before. Based on our discussions with potential customers, we are now at the point that we can predict pretty accurately which customers this failure rate will impact - and we have talked several people OUT of buying our systems because their batteries are too far gone and we did not think our products will help.

    The amount of added life our systems will provide depends entirely on how early in the batteries life one starts using the system. In the Honda community we have people installing our systems on brand new aftermarket battery packs. They will likely add at least 5 years to the life of those battery packs. No, I don't have hard data to back that up, because it is so hard to quantify in a tangible way. It would take a several year double blind study of hundreds if not thousands of cars. Maybe someday we will invest in one. Right now we are too busy keeping up with demand :).

    It is easier to quantify the life extension on failed or near failed battery packs. We have sold several hundred of our systems to people like the OP who waited until the battery is near "failure" or already "failed". In these cases, depending on how close to failure the pack is and whether it is (1) a hard cell failure sich as an internal short or excessive IR cell or (2) out of balance with diminished capacity due to crystal buildup aka memory effect. If (2) then over 95% of the the time our systems can add at least six months to the life of the pack. For people at the six month end of the spectrum the packs is too far gone and they can use it as 'life support' for six months while saving up for a new pack or while determining which modules to replace. In the Prius community people in this boat often identify and replace the failed modules and keep on going with the rest of the pack for minimal cost outlay. This is the low end for people who have badly deteriorated packs.

    For people that act at before the first red triangle or IMA light, they can expect to add multiple years to the life of their battery. We have only been selling these formally as a company level for 2.5 years, so the reason I say at least two years is there is no longer term data yet. But for many of our customers who bought them almost two years ago their cars are still running strong. A true limit test on how far our systems can extend the life of a healthy or near healthy batteries is still TBD, but the results are looking very good so far.

    Thank you. We were taken advantage of in this exact manner early on. People bought our systems, used them one to pop the battery back to health, then sold their cars. Then they tried to return them to us. We take extremely good care of our customers, but we don't want our customers taking advantage of us. We hand make each of these and would go out of business quickly with this type of vendor abuse strategy. This is why we have a two year transferable warranty but do not accept sales returns.
     
    SageBrush likes this.
  11. 3prongpaul

    3prongpaul Hybrid Shop Owner, worked on 100's of Prius's

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    Toyota will sell to shops, even ones without certified Toyota Hybrids technicians. Do you know any mechanic shops or have friends in the business? Ask if they can simply order the part for you, and you pay them. You will also have to pay $1350 core charge, but you'll get it back when you return the old battery. The new Toyota battery is hands down your best option, and not that hard to swap out with basic tools if you watch my video.
     
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  12. SageBrush

    SageBrush Senior Member

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    ^^Right on, Paul.
    It may even be enough to simply have a Toyota certified tech order the battery, and authorize that a particular person pick it up and pay for it.

    I've already decided that if I can possibly manage it, I'm heading your way if I have Prius troubles.
     
  13. Mendel Leisk

    Mendel Leisk Senior Member

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    ^ I've been in touch with an independent garage in Seattle, that can do just that. We're considering them for civic hybrid battery replacement through ReInvolt, a few years back. They were recommended by RV, who would ship direct to them, and they in turn would ship back the core.
     
  14. strawbrad

    strawbrad http://minnesotahybridbatteries.com

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    That is scary! I hope the dealers and Toyota do not shut off the supply of new batteries to the DIY public.

    No one has mentioned a junk yard battery in this thread. I did a quick search on car-part.com by distance from zip code 70769, Praieville, LA. The results make me glad I live in the frozen north! There are not too many to choose from and they are expensive. Most yards want your old battery back as a core. Counselman Automotive Recycling of Mobile has a battery listed as a core with no price given. They are 171 miles from you. This could be just what you need to fix your car cheaply! Between the two batteries you should be able to come up with a matched set of 28 modules. When buying a junk yard core I first do a quick voltage test. On a Gen II battery this can be done with the small cover removed from the relays. Test between the empty safety plug and the battery side of the relay. The pack is split with 9 modules on one side and 19 on the other. A good battery would have least 63 and 133 volts on each side. That is based on 7 volts per module. If the core voltage is close to that it most likely has modules that are usable.

    When you get your Mini VCI cable you should do a charge and discharge test while looking at the live battery data. The weak module pairs will stand out with wide voltage swings.

    Yes and No. I would say it is more accurate that a bad module will self discharge over time. I have had Gen I modules that sat for years and held at over 7 volts. Other modules can go right down to zero volts just from sitting. I do not bother with modules that fall below 7 volts from sitting. A EE friend did a bunch of capacity testing and felt that the limit could be lowered to 6.5 volts. We both found that modules that dropped below 6.5 volts just from sitting could not be recovered.
     
  15. Mike Carambat

    Mike Carambat Junior Member

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    Actually, near the start of this thread I opened with the idea of getting a junked battery and asked what I should expect to pay for one :) Guess you missed it... there's only one gen2 prius in the area and someone had already gotten it's battery :( this thread has covered just about all the options at this point... lol
     
  16. ericbecky

    ericbecky Hybrid Battery Hero

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    Paul,
    I've spoken with several dealers that refuse to sell them to anyone other than Toyota Techs.

    I even had to get a "reference" from my local dealer in order to buy one at a different dealer.

    And sidenote, if people still want to seriously talk about charger "rental", call me and we can discuss.

    (edited because inadvertently posted before was done adding info)
     
    #96 ericbecky, Feb 16, 2015
    Last edited: Feb 16, 2015
  17. strawbrad

    strawbrad http://minnesotahybridbatteries.com

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    Mike,

    Try Car-Part.com--Used Auto Parts Market. There are 14 used batteries within 400 miles from you. The closest is at LKQ Gulf Coast USA-LA(Livingston) 14 miles from Praieville, LA. They want $1005.09 and most likely your core also. I do not think that is a good value. $200 to $300 for the core in Mobile could be all you need to get your car running. Austin Used Auto Parts USA-TX(Austin) has a battery listed for $600. That could be a good value if you get to keep your core. Austin is a bit far at 400 miles from you.

    Brad


    Description
    Part
    Grade

    Stock#
    US
    Price

    Dealer Info
    Dist
    mile
    2005
    Battery
    Toyota Prius
    (HYBRID BATTERY PKG)
    B
    $C38268
    $1005.09
    LKQ Gulf Coast USA-LA(Livingston) E-mail 1-800-321-3209 1-225-686-3733
    14

    2008
    Battery
    Toyota Prius
    4DR,1.5,CVT,SELL AS CORE
    C
    1E1262
    $Call
    Counselman Automotive Recycling of Mobile USA-AL(Mobile) Request_Quote 1-877-330-2720/1-251-330-2700 Request_Insurance_Quote
    171

    2005
    Battery
    Toyota Prius
    01-05,HYB BATT,G928047100
    18421
    $Call
    Manuel's Used Auto Parts USA-TX(Pasadena) E-mail 1-800-435-5748
    255

    2007
    Battery
    Toyota Prius
    12-06,HYB BATTERY
    18617
    $Call
    Manuel's Used Auto Parts USA-TX(Pasadena) E-mail 1-800-435-5748
    255

    2006
    Battery
    Toyota Prius
    11-05,HYBRID-BATTERY
    B
    988817
    $750
    Atlas Foreign Used Auto Parts USA-TX(Pasadena) Request_Quote 1-800-801-0297 Request_Insurance_Quote
    257

    2008
    Battery
    Toyota Prius
    HTCHBK,HYB,BATTERY
    028864
    $Call
    Manuel's Used Auto Parts #2 USA-TX(Houston) E-mail 1-800-778-5071
    267

    2009
    Battery
    Toyota Prius
    NEW, SPECIAL ORDER
    600N
    $2250
    Big Leroy's Auto Parts - KOLT USA-TX(Houston) Request_Quote 1-800-288-6725 Request_Insurance_Quote
    272

    2009
    Battery
    Toyota Prius
    (hybrid battery) BRAND NEW 3 YEAR WARRANTY $1000 CORE FEE
    A
    DP1356
    $1856
    AA Auto USA-AR(North-Little Rock) Request_Quote 1-800-336-2231 Request_Insurance_Quote
    315

    2007
    Battery
    Toyota Prius
    (HYBRID BATTERY PKG)
    B
    $DZ800
    $1130.09
    LKQ Birmingham USA-AL(Birmingham) E-mail 1-800-321-3209
    330

    2006
    Battery
    Toyota Prius
    (HYBRID BATTERY PKG)
    B
    $M00430
    $1105.13
    LKQ Preferred USA-AR(Conway) E-mail 1-800-233-3513
    340

    2008
    Battery
    Toyota Prius
    (HYBRID BATTERY PKG)
    B
    $PF716
    $1105.13
    LKQ Preferred USA-AR(Conway) E-mail 1-800-233-3513
    340

    2009
    Battery
    Toyota Prius
    NEW IN THE BOX, EXCHANGE REQUIRED
    A
    00103
    $1500
    Luxury Auto Parts USA-AL(Lincoln) Request_Quote 1-205-763-1084 1-888-LUXPART Request_Insurance_Quote
    364

    2005
    Battery
    Toyota Prius
    GOOD
    AA1522
    $1200
    Reyes Auto Parts #2 USA-TX(Dallas) Request_Quote 972-557-4700 / 972-557-4701 Request_Insurance_Quote
    376

    2005
    Battery
    Toyota Prius
    COMPLETE ASSY-56K
    A
    J1215100
    $1200
    Hawn FreeWay Auto Salvage USA-TX(Dallas) Request_Quote 866-969-9971 / 972-286-9971 Request_Insurance_Quote
    376

    2008
    Battery
    Toyota Prius
    GREAT BATTERY
    A
    B16463
    $1000
    Southern Pik a Part Columbus USA-GA(Columbus) Request_Quote 706-689-1313 / 877-601-7727 Request_Insurance_Quote


    382
    2008
    Battery
    Toyota Prius
    011504
    $1500
    Alamo Truck and Auto Parts USA-TX(Grand-Prairie) E-mail 1-972-642-9999 Request_Insurance_Quote
    394

    2007
    Battery
    Toyota Prius
    (hybrid battery)
    $900
    Chaparral Auto Parts, Inc. USA-TX(Frisco) E-mail 1-800-854-0474
    397

    2005
    Battery
    Toyota Prius
    292
    $600
    Austin Used Auto Parts USA-TX(Austin) Request_Quote 512.926.2002 Request_Insurance_Quote
    398
     
    #97 strawbrad, Feb 16, 2015
    Last edited: Feb 16, 2015
  18. Mike Carambat

    Mike Carambat Junior Member

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    Wow , what a great resource! Thanks but at this point I'm pretty sure I'm just letting the guys at Hometown Hybrids come by and drop a remanufactured one in for $1300.
     
  19. strawbrad

    strawbrad http://minnesotahybridbatteries.com

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    $1300 for an installed good rebuilt is a much better value than $1000 for a junk yard battery. The installation alone is worth the price difference. I always look at junk yard batteries as just as good as your original battery was the day BEFORE your dashboard lit up like a Christmas tree. You will get a better battery and warranty from Hometown Hybrids than a junk yard can provide. Also dealing with a local company is a huge plus. I believe the future of battery rebuilding will be small local companies with mobile installation. Shipping batteries and cores is just too expensive. If you decide to go the DIY route you could save about $1000. It is up to you what your time is worth and how comfortable you are playing with high voltage.

    Brad
     
  20. snowbird

    snowbird Junior Member

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    Looks like they are not in Alabama. Anyone know anyone to put one in here? (birmingham area) Dorman has a good rep I guess, but I still would have to find someone to install it.

    Excellent advice....So while I would like to find someone to install a Dorman battery with a 3 yr warranty I don't know who in Birmingham AL can install it for me. Dorman apparently cant tell me