1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Can a 2010 Prius engine be swapped w/o removing the transmission?

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by texaspartsman, Aug 11, 2015.

  1. texaspartsman

    texaspartsman Junior Member

    Joined:
    Jul 25, 2006
    14
    6
    0
    Just bought a 2010 Prius II. The engine was overheated.
    Question, is there enough clearance to remove the engine alone, or will I need to drop the engine and transmission as an assembly? Looks Ike there is room. Mechanic at the dealer is telling me there isn't.
    Thanks
     
  2. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

    Joined:
    Jul 29, 2011
    3,159
    988
    0
    Location:
    Tucson, AZ
    Vehicle:
    2005 Prius
    Model:
    Four
    Wow, I'm betting there is but, what a job. I'm sure the maintenance manual tells you to take them both out from the bottom. As you likely know, that's the procedure for most of these newer Japanese cars. I'm thinking it's likely possible but, probably harder than removing the engine and tranny together. You should know that I'm shooting from the hip on this answer. :)
     
  3. A617

    A617 Member

    Joined:
    Mar 22, 2014
    213
    95
    0
    Location:
    OKC, OK
    Vehicle:
    2010 Prius
    Model:
    II
    You cannot remove the engine from the top there's very little space to maneuver the best you can do is remove the head though the top, even that can be a challenge, better to just drop the front subframe w/engine and transmission in one piece and remove the engine from there. .
     
    dorunron, JTM2955 and m.wynn like this.
  4. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,777
    48,983
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    you might be able to pick up a low miles engine/tranny assembly for cheap.
     
  5. texaspartsman

    texaspartsman Junior Member

    Joined:
    Jul 25, 2006
    14
    6
    0
    I am going to attempt it this weekend.
    There is no such thing as a cheap Gen III engine yet. All of the salvage places have them, but they sell good. It does not seem to be as robust a an engine as the Gen II.
    If the head isn't warped I am going to put it on a 2010 Corolla block. Got it for free because the tab that sticks out where the start mounts has the end broke off- bad if you wanted to bolt a starter on it, but not a problem for a Prius. I only paid $2500 for the car so I am in good shape even if I have to shell out $1500 for a wrecking yard engine.
    This will be the second Gen III I have saved from a salvage yard. 155K interior and body are clean. If I can fix it cheap enough I will sell my 2004 model and do an upgrade. If not, another family member will be driving a Prius.
    Will let everyone know if I can get it out without removing the transmission.
    Thanks for the replies.
     
    dorunron and kc5dlo like this.
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    I hope you are not planning to install the Frankenstein engine with a Corolla block/Prius head into a Prius. I don't think that will work very well.

    For example the compression ratio is 13.0 to 1 because of the Atkinson cycle used. This works because the intake valve timing is retarded so that the intake valves remain open as the compression stroke begins.
     
    #6 Patrick Wong, Aug 12, 2015
    Last edited: Aug 12, 2015
  7. texaspartsman

    texaspartsman Junior Member

    Joined:
    Jul 25, 2006
    14
    6
    0
    It shouldn't make a Frankenstein engine.

    The basic engines are the same. 2009-2015 Corolla & Matrix, 2008-2014 Scion XD , 11-14 Lexus CT200H, and the 2010-2015 Prius all share the same block, crank, balancer, upper and lower oil pans, connecting rods, timing chain, and head gasket.
    The only real difference is the timing cover because of the electric water pump, the cylinder head, which has variable valve timing on both the intake and the exhaust cams, and the pistons.
    So the swap is not just as easy as bolting on a few parts and going down the road. But, the corolla engine is free and and and overhaul is much cheaper than a complete used engine.

    I may not have to swap it. The head gasket is blown between the #2 & #3 cylinders. Depending on how hot it got, I may be able to save the engine by installing a new head gasket and head bolts. I would already know except it has been 104 in the shade every day this week and the car is not in the shade. My motivation to pull the head quickly fades after I get off work.
     
    dorunron and bisco like this.
  8. marrat

    marrat Junior Member

    Joined:
    Apr 8, 2015
    47
    15
    0
    Location:
    Netherlands
    Vehicle:
    2010 Prius
    How did the engine overheat? Isn't the electronics supposed to regulate it?
     
  9. texaspartsman

    texaspartsman Junior Member

    Joined:
    Jul 25, 2006
    14
    6
    0
    That is the only reason I believe I have a chance to save it.
    Just hoping the head is not warped.
    Question becomes, what was happening for the head gasket to blow?
     
  10. CR94

    CR94 Senior Member

    Joined:
    Dec 2, 2014
    2,642
    1,134
    0
    Location:
    Northwestern S.C.
    Vehicle:
    2011 Prius
    Model:
    Two
    Interesting case. Let us know when you find out, and good luck on your project.
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,199
    6,464
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Photos, please - as you work on the car over the weekend.
     
    dorunron, CR94 and Mendel Leisk like this.
  12. JTM2955

    JTM2955 Active Member

    Joined:
    Feb 8, 2015
    475
    185
    0
    Vehicle:
    2004 Prius
    If the head is warped, strip it and have it planed (that would take care of the head warpage). As for the block, worst case scernario, would be to true the block. Use a straight edge and feeler gauge to see if it is out of spec. On most cast iron blocks, it was .003 inch or less. On aluminum, it may be different. A complete engine may be the best and easiest solution to this problem. I hope you get it fixed.JTM

    LG G3 T-MOBILE phone ☎
     
    dorunron likes this.
  13. gus1203

    gus1203 Junior Member

    Joined:
    Jun 21, 2014
    23
    4
    0
    Location:
    Cicero, IL
    Vehicle:
    2005 Prius
    Model:
    V
  14. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,777
    48,983
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Buy straightedge?
     
    Raytheeagle likes this.
  15. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    107,777
    48,983
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    any update?
     
  16. dorunron

    dorunron Senior Member

    Joined:
    Jul 17, 2011
    3,318
    1,103
    0
    Location:
    Houston, TX
    Vehicle:
    2013 Prius
    Model:
    Three

    Just 4 grins,

    Where in Texas r u?

    Good luck with your endeavour!

    Ron (dorunron)
     
  17. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    23,311
    15,099
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
  18. douglasjre

    douglasjre Senior Member

    Joined:
    Sep 13, 2008
    1,773
    617
    0
    Location:
    Orlando, FL
    Vehicle:
    2010 Prius
    Model:
    ----USA----
  19. audiodave

    audiodave Active Member

    Joined:
    Feb 3, 2017
    783
    268
    0
    Location:
    US
    Vehicle:
    2004 Prius
    Model:
    Five
    I'm curious on the Corolla block and how that works out.

    Posted via the PriusChat mobile app.
     
  20. Toffer

    Toffer Junior Member

    Joined:
    Mar 11, 2021
    14
    6
    0
    Location:
    USA
    Vehicle:
    2010 Prius
    Model:
    Three
    Having recently removed my 2010 Toyota Prius motor, I can tell you that removing just the motor can be done from on top. No need to drop the whole under carriage, that is nuts. You will have to remove the water pump and swing that to the side no need to remove the electrical wiring to it. Also you will have to remove the crank pulley for added clearance. Than you have the exhaust and the intake but that goes without saying. Remember to remove the back side engine support located in the middle of the engine. Once you have all this done along with having removed all motor to transmission bolts. Remember to support the the motor. Use a cherry picker as they call it to lift the motor up and out. You will need a pry ball from on top to separate the motor from the transmission