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Do higher NO_x numbers explain Eco's much superior fuel efficiency?

Discussion in 'Gen 4 Prius Main Forum' started by Gokhan, Jan 31, 2016.

  1. Gokhan

    Gokhan Senior Member

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    There has been a lot of speculation on Prius Eco's much superior fuel efficiency over the regular Prius. All has been proven wrong.

    It's not the Li-ion battery, as most Prius models have the Li-ion battery. It's not the tires, as they are the same size and probably the same brand and model as well. Small increase in the recommended tire pressure wouldn't explain the huge difference in MPG. The aerodynamics are identical according to Toyota specs. The difference in tested weight between the cars is only 125 lb (57 kg), which wouldn't explain the huge difference in MPG.

    I noticed that the NO_x numbers in the EPA data are generally much higher for the Eco. This indicates either different ECU programming (more advanced ignition timing etc.) or different CVT programming (lower RPM etc.). This would explain the huge difference in fuel economy between Prius Eco and regular Prius. This comes at the expense of higher NO_x emissions of Prius Eco than the regular Prius.

    EPA test data (link)
     
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  2. spwolf

    spwolf Senior Member

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    tires are actually not the same brand.

    Anyway, looking at most strict US06 tests procedures (much higher speed test) where EPA tested the vehicle, EPA's test is actually pretty close to Eco numbers when it comes to MPG at 48.1 MPG vs 42.6 and 42.9 MPG for Toyota numbers in non eco. Toyota's Eco numbers for same tests are 51 MPG. Thats pretty close.

    So I guess we could possibly say that EPA's own testing shows significantly higher MPG for Prius non-ecol mode than what Toyota states.

    NOx numbers are hard to understand without knowing what their "configurations" are (3 test configs for Eco model alone) and they have up to 100% variation for what should be same test. One of the test results shows same Eco model configuration achieving 60% higher Nox scores than other, which makes little sense is all results are equalized via coefficients... maybe coefficients are not perfected when it comes to NOx petrol testing? All of the numbers are around 9x-18x less than EPA NOx limits. And are generally lower than other gasoline models.
     
  3. Gokhan

    Gokhan Senior Member

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    The MPG difference between Prius Eco and regular Prius is huge. It's not an artifact of specific testing method. Of course, for very high loads (very high speeds), MPG difference will shrink because the engine is no longer in the optimal operating range.

    NO_x numbers will vary greatly depending on how ECU (ignition timing etc.) is programmed. That's exactly how Volkswagen cheated on their EPA fuel-efficiency and emissions tests. They let the NO_x run high on the fuel-efficiency test and they let it run low on the emissions test because NO_x and MPG compete against each other.

    PS: Tires were reported by forum members here to be Bridgestone Ecopia EP422 Plus for most Gen 4 Prius models, including Prius 2 Eco, 3, 3 plus, and 4 plus. Nevertheless, this is a moot issue and not the subject of this thread.
     
    #3 Gokhan, Jan 31, 2016
    Last edited: Jan 31, 2016
  4. bisco

    bisco cookie crumbler

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    you keep saying 'huge'. why not tone down the hyperbole and state the actual numbers? you do sound a bit spurned by vdub. is your tdi sitting in the garage?
     
  5. wjtracy

    wjtracy Senior Member

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    Gokhan you need to make small table of Model Year, model type, NOx to show what you are saying. I have not seen that the eco is different than other 2016 Liftbacks. Also Prius v might be of interest as one theory is the v is also tuned for better MPG...maybe eco is a v analogy.
     
  6. Gokhan

    Gokhan Senior Member

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    No TDI or any other German car here. Only Toyotas.

    MPG difference between Eco and regular Gen 4 is twice the MPG difference between regular Gen 4 and Gen 3. To me this is huge.

    It's a pity that Toyota is not transparent about how they achieve much higher MPG with the Eco.
    However, after seeing the EPA data, I am convinced that they do so by sacrificing some NO_x emissions by further advancing the ignition timing and so on.
     
  7. spwolf

    spwolf Senior Member

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    I am not sure if you missed what I wrote... in the data from the link, EPA's own testing got MPG of NON-ECO model much closer to the Toyota's ECO model numbers. Data sets have EPA's own tests from some models, and for the stricter test that I checked, MPG in EPA non-eco model was 48.6 MPG vs Toyota's reported 42-45 MPG for the same test. Meaning that EPA's own test tell us that Toyota's non-eco tests might be very conservative and actually much closer in real life.

    And again, when it comes to NOx testing, numbers reported there are much, much lower than EPA limits. Also numbers are not consistent, with same models tested twice getting up to 60% difference in NOx levels.

    If Toyota could get mpg up and sideffect would be slightly worse NOx, they would do it for all models since numbers reported for Eco are on average at least 20x less than EPA limit and still lower by considerable amount than other gas vehicles. Thats 20x from strictest tests in the world (actual averaged EPA test is likely closer to 30x). Heck, everyone would be the same.
     
  8. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Speculation: the Prius are so much lower than the emissions standard, Toyota could do a performance tune and remain legal.

    Bob Wilson
     
    #8 bwilson4web, Jan 31, 2016
    Last edited: Feb 1, 2016
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  9. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    I think you are confusing cause and effect. If the Eco Two is 125 lbs than the Two, then the driver will be using the gas pedal less to achieve the same acceleration. Using the pedal less will effect the NOx results. It is a mystery why some believe in some 'secret sauce' when Toyota is clear on the differences between the Two and the Two Eco.
     
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  10. Gokhan

    Gokhan Senior Member

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    It will be about $600 to upgrade the Prius regular engine-control module to a Prius Eco engine-control module, with the latter being more optimized for acceleration and fuel economy and the former for minimizing the NO_x emissions. I am sure we will see some hardcore PriusChat members doing this to have the best of both worlds -- much better MPG of Eco and no compromise of the accessories (still having the spare tire, rear wiper, navigation system, and so on).
     
    #10 Gokhan, Feb 1, 2016
    Last edited: Feb 1, 2016
  11. wjtracy

    wjtracy Senior Member

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    I am confused...
    I did not know we yet had an answer for why eco is so much better +4 MPG.
    Have we learned in another thread that its mostly due to a different engine control system module?
     
  12. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    No. Some have resorted to fantasy to explain what they refuse. To believe
     
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  13. bwilson4web

    bwilson4web BMW i3 and Model 3

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    What we know from the Test Vehicle database:
    Represented Test Veh Model PRIUS Eco PRIUS PRIUS c PRIUS (Gen-3)
    1 Test Vehicle ID 16-ZV2H 16-ZV1H 12-NP2H 10-ZW1H
    2 Test Veh Displacement (L) 1.798 1.798 1.497 1.798
    3 Rated Horsepower 96 96 82 98
    4 Equivalent Test Weight (lbs.) 3250 3375 2750 3375
    5 Axle Ratio 2.83 2.83 3.19 3.27
    6 THC (g/mi) 0.01172 0.01438 0.00464 0.003985
    7 CO (g/mi) 0.06442 0.08763 0.04183 0.358224
    8 CO2 (g/mi) 105.40951 113.86017 117.82708 130.8100637
    9 NOx (g/mi) 0.00295 0.00187 0.00106 0.0031105
    10 CH4 (g/mi) 0.00195 0.00224 0.00077 0.0007799
    11 N2O (g/mi) 0.00135 0.01
    12 RND_ADJ_FE 84.1 78.0 75.0 72.4
    13 Target Coef A (lbf) 17.130 18.272 17.919 20.234
    14 Target Coef B (lbf/mph) 0.28731 0.29545 0.18180 0.01993
    15 Target Coef C (lbf/mph**2) 0.01386 0.01379 0.01556 0.01874

    • ECO weight hypothesis - not lower than Prius c yet Prius ECO Coef A is the lowest of all three.
    • NOx, CH4, and N2O - suggest detuning emissions compared to Prius c
    • Prius c - aerodynamic tuning could do some wonderful things along with high-pressure tires
    Bob Wilson
     
    #13 bwilson4web, Feb 1, 2016
    Last edited: Feb 8, 2016
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  14. Gokhan

    Gokhan Senior Member

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    Thank you for the table summary, Bob. Lower HC and CO combined with higher NO_x is definitely indicating a leaner mixture (higher air/lower gasoline content in the gasoline - air mixture) for the Eco, as higher air content decreases HC and CO while increasing NO_x. Leaner-burning engine would explain the better fuel efficiency of the Eco. There are probably other engine and transmission parameters that are tuned differently for the Eco as well.
     
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  15. GasperG

    GasperG Senior Member

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    What is interesting that EU measurements under we know how realistic NEDC, but still NOx values are higher than in US:
    Yaris HSD (2012): 6 mg/km ~ 0.00375 g/mi
    Auris HSD: 6 mg/km ~ 0.00375 g/mi
    Prius (2012): 6 mg/km ~ 0.00375 g/mi
    Prius+ (2012): 6 mg/km ~ 0.00375 g/mi
    RAV4 HSD (2016): 7 mg/km ~0.00437 g/mi

    EURO6 petrol limit is at 80 mg/km (13x higher), if it would be that simple to just run engine a little more lean, why didn't Toyota do it in EU build Auris ans Yaris? They are both for EU market only and no one here gives a damn about NOx emissions even if they are achieved with cheating.
     
  16. wjtracy

    wjtracy Senior Member

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    It's a little like what I've been saying historically the USA Prius is a 50-state car which implies giving away MPG to meet CA emissions, especially when cold.

    Therefore something like a FORD Fusion Hybrid, with a different car for CARB and non-CARB states. might be better MPG for those of us in non-CARB states, especially when cold. Maybe though Toyota is getting better at the issue.
     
  17. bwilson4web

    bwilson4web BMW i3 and Model 3

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    The Gen-4 may be the first time detuning to achieve improved MPG has been tried. Combined with lower transmission internal drag and improved rolling resistance, it is proof of what continuous improvement can achieve.

    In one respect, the Honda lean-burn worked BUT they didn't figure out how to tune it to meet emissions standards. I suspect having seen what Toyota accomplished, there are a bunch of curious engineers going back to their respective labs.

    Now there is a new, fast acting, fuel-ratio meter that is rapid acting and has a linear scale in the Gen-4. The earlier generation O{2} sensors were ON/OFF, bang the stops. The engine controller was bouncing between RICH or LEAN. In contrast, the fuel-ratio meter has a 'linear' scale which allows for much finer control.

    It may take a couple of years for this new sensor to get into the other models. But as it does, I would expect to see all Toyota models to get substantially better fuel efficiency. There is one more thing, moving towards lower rolling resistance.

    Using higher tire inflation pressure and tuning the suspension to handle ride 'quality', the car can still be a joy to drive. The old torsion beam suspension had too much mass to deal with the road. But the wishbone rear suspension gives less coupled mass to react faster to road irregularities.

    These are technologies that can go into the rest of the Toyota fleet and give them a commanding lead.

    Thank you Toyota!

    Bob Wilson
     
  18. GasperG

    GasperG Senior Member

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    The more aggressive EGR should also help reduce NOx, just like in diesel engine but in petrol engine it also has the benefit - higher thermal efficiency.
     
  19. a_gray_prius

    a_gray_prius Rare Non-Old-Blowhard Priuschat Member

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    How is that fast-acting AFR meter different from the wideband sensors that tuners have been using for the better part of a decade?

    For example:
    PLX Wideband O2 Air Fuel Ratio Sensor Modules, Gauges, and Kits
     
  20. bwilson4web

    bwilson4web BMW i3 and Model 3

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    [​IMG]
    [​IMG]

    Bob Wilson
     
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