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128k and dealer says I need both front and back brakes $900

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by sas0611, Dec 2, 2016.

  1. sas0611

    sas0611 Member

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    Hi. I have a 2008 prius with 128K miles on it. I took it into the dealer I bought it from and was told I would need front brake pads and new rotors since they were too thin for resurfacing. Rear brakes will need replacing too. Rear brakes will require new drum as well because resurfacing isn't recommended on rear brake drums. The car passed inspection but they recommended I act within next 30 days on the rear. The rear brake measurements they gave me were 2/32" (1.588mm) and front were at 3/32 (2.381mm)". Reading Patrick Wong's post about DYI visual inspections for brakes, it is his recommendation to repace at 1mm.

    So unfortunately i did not see the brakes myself as my wife took the car in for the inspection. I spoke to service writer on the phone and was told the front brakes and rear brakes would total $945.00.Basic break down was 485.00 for front and remainder for the rear which is ridiculous. How likely is it that I would need rotors ? How likely is it that I would need drums ?

    First of all my driving is very typical and non-agressive and geography is philadelphia area - no hills or mountains. By habit, I keep an unusually large safety buffer between my car and cars I follow so rarely am I caught by surprise where I have to slam on my brakes (probably 3 times since I've owned the car).

    I have had the car inspected with them for several years and could easily put my hands on the measurements from the last 2 inspections. Based on the dealers measurements (and I am skeptical of them) and the 'burn rate" of my linings based on last 3 years of usage, I don't see any real dire scenario here. Also considering Patrick's recommendation for replacing at 1mm.

    Year --- Miles Driven-----Rear(mm)-----------Front(mm)

    2014------- ?-------------------3.175---------------7.144
    2015----- 13,200--------------3.175---------------3.175
    2016------14,068--------------1.588---------------2.381

    What jumps out from these measurements is that the rear brakes took a 50% hit in only 14K miles where they had been pretty steady ?

    This puts the series and initial measurments even more in question as well as the recommendations for replacing everything in both rear and back brakes instead of just shoes and pads. The quoted price is highly suspect even for a dealership

    Thank you in advance for any comments or recommendations besides the obvious ones like find another dealer or mechanic to service your car.
     
    #1 sas0611, Dec 2, 2016
    Last edited: Dec 2, 2016
  2. JC91006

    JC91006 Senior Member

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    This dealer is probably just trying to fleece you. Most places offer a free brake inspection, you can get a 2nd opinion and then decide whether or not to do the services.

    I don't think it's as bad as the dealer states.
     
  3. ETC(SS)

    ETC(SS) The OTHER One Percenter.....

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    +1

    Comment: Ten years and 128K is fairly typical for Prius brakes. Not great. Certainly not shabby.
    I'm a little concerned about the dealer's quote, which unfortunately is also typical for Toyota.

    Given the measurements that they might or might not have actually taken, you should not have to have the drums and rotors replaced unless they're warped or badly scored from pad wear that the above measurements do not support.

    Conclusion: Either they're incompetent or they're trying to fund the kid's Christmas through unnecessary repairs.

    Advice: Get a second opinion.....and if my suspicions are correct fire your dealer.
    Also consider sending a letter to the owner as a good will gesture for future customers who can't work on their own cars and cannot afford to buy new pieces/parts for their car that they don't actually need.

    Be careful with the second opinion BTW.
    You might even need a third.
    Brakes are important, and my default is to aggressively replace worn components, but given the fact that your car has a pretty consistent service record you shouldn't be a candidate for new drums and rotors.
    Not without very frank symptoms that you're not describing.

    I smell...............boat payment and UNrefrigerated fish.

    Good Luck!!!
    Post results, please.
     
  4. sas0611

    sas0611 Member

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    I tend to agree. There are no irregularities or anomalies that I can sense (hear or feel) in my braking. No pulsing and not sensor or grinding sounds.
     
  5. andrewclaus

    andrewclaus Active Member

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    Another ditto. Also, since the dealer is only talking about working on friction surfaces, not the tricky hydraulics, anyone can do the work. Get a couple more estimates at the local garages. There's nothing different about the Prius rotors, drums, pads and shoes. (Be sure they know to disconnect the 12V battery on the Prius, which will add a couple of minutes.)

    On a side note, if you've never flushed the brake fluid, you might want to consider it and that's a job for a Prius mechanic with Toyota tools.
     
  6. sas0611

    sas0611 Member

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    What is rationale for the flush.? I'm sure it makes a hell of a lot more sense than the others they suggested on my invoice.. Engine air filter (which I did about 6 months ago), throttle body, cabin filter (which also was relatively clean), fuel injector cleaning)
     
  7. Stevewoods

    Stevewoods Senior Member

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    Man, they saw you coming. Make sure they see you leaving....fuel injector cleaning alone is enough to usually indicate hard upsell.

    It would be interesting to see what another Toyota dealer had to say (without telling them about the first dealer).
     
  8. Mendel Leisk

    Mendel Leisk Senior Member

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    Have you ever had an in-depth brake inspection and maintenance? The one that's supposed to be done every 3 years or 30,000 miles?

    Page 40 of the Scheduled Maintenance Guide:

    upload_2016-12-2_9-55-2.png

    There is more to brake maintenance than just replacing pads. Periodic inspection, where the caliper is pulled off, pads are inspected/cleaned/lubed, caliper pins are lubed, disc thickness and runout is check, all of this is supposed to be done periodically.

    Toyota Canada specs brake fluid replacement now, every 3 years or 48,000 km's (30,000 miles). Same as the full in-depth brake maintenance. The reason: brake fluid attracts water, it can start to rust in there. Honda Canada's recommended every 3 years, regardless of mileage, for decades, as far back as I can recall.
     
    #8 Mendel Leisk, Dec 2, 2016
    Last edited: Dec 2, 2016
  9. andrewclaus

    andrewclaus Active Member

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    Yes, brake fluid attracts water and becomes corrosive, and that's really bad for the accumulator which is very expensive. And it's bad when a caliper or piston corrodes enough to leak. And it's worse yet when there's enough water to boil when the brakes get hot. Brake fluid is incompressible, but gas is very compressible, and there go your hydraulic brakes.
     
  10. Stevewoods

    Stevewoods Senior Member

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    Hey Mendel:

    How's come the Canada manual is in miles???
     
  11. Mendel Leisk

    Mendel Leisk Senior Member

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    That's the US document, download from tech info.
     
  12. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Would it be too difficult for you to personally inspect the front pad and rear shoe thickness?

    Furthermore, even if you accept the dealer measurements as correct, you could drive another 20K miles before the rear shoe thickness becomes 1 mm. So there is no need to rush into a repair job, esp at those prices.

    If you don't notice any unusual vibration or noise, I would decline replacing the rotors and drums.
     
  13. sas0611

    sas0611 Member

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    Thanks so much Patrick - based on their 'measurements' and the guidelines I found from your prior DYI posts, I figured I'd be fine for a while. I did contact the service manager who is a friend of a friend and he came up with an out the door number of $690. Still seems high but better than $950. I still can not believe rotors and and drums are shot so I plan to get another quote or two.

    I tried to extrapolate from my wear history about how many miles I'd have left but there seems to be some aberrant data points.Not surprising. I thought maybe that was because once the wear level reaches a certain level it accelerates. I also figure that their measurements were eyeballed by different techs and not using a tool. Between 2014 and 2015 no wear on rear - both data points 3.175. All of a sudden 2015-2016 I end up with a drop to 1.588 with same amount of usage. That's a very large percentage decline.

    When I have the work done I will hopefully have tested my brake fluid by then. There seems to be some merit to changing it .. if and only if it needs to be done. I read your posts on your experience with brake fluid testing. Very interesting.

    Thanks again
     
  14. 05PreeUs

    05PreeUs Senior Member

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    Brake lining wear is not at all linear, even under similar operating conditions. One reason is that as linings wear away, there is less of it to dissipate the heat, causing more rapid wear rates near EOL.

    It is COMMONPLACE for a second brake job to involve major hardware replacement, there are a number of factors in play and certainly time is one, but others are:
    - Incompetence at first reline (improper procedures)
    - Prior machining drum/rotor to limits - you can almost count on this happening :(
    - Incomplete prior repair - not correctly flushing brake fluid in lieu of pushing old fluid backwards into system
    - Corrosive environments cause loss of rotor mass
    - Extreme thermal cycling causing cracks (driving thru ice-cold water over a vehicle's life = bad)
    - Improper/incorrect parts used previously (OEM parts are THE BEST, period)

    Having posted all that, I've had 120k of service from brakes on a Volvo 240 operated in an urban commuting environment and they are HEAVY cars with relatively well engineered but small brakes. A Prius driven in an average manner *should* get at least 150k from the front brakes and double that from the rear.
     
  15. pjw3

    pjw3 Junior Member

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    Get an independent shop to replace the front pads for 150 and call it a day. Ask them to save the old pads for your own information and to check up on the absurd dealer claims.

    Or, if you have time to entertain yourself, go to a different dealer and get a quote, but they probably share them so their scams are not so obvious.