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Changed spark plugs and now getting misfires

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by sas0611, Aug 25, 2017.

  1. windstrings

    windstrings Certified Prius Breeder

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    Pretty interesting, the red flag is all was fine till the plugs were changed. Guess I would go back and retrace all the steps, literally remove the plugs again & reinstall... make sure one of the plugs didn't get cracked on the install etc.
     
  2. jerrymildred

    jerrymildred Senior Member

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    Actually, he changed them because of misfires along with the fact that they were overdue. A logical decision. But now he has more misfires on more cylinders. So, I would tend to think that either he damaged all the plugs, or the original problem is getting worse.

    Edit to add: Oops! I was going to hang up. Sorry. :oops:
     
    #22 jerrymildred, Aug 26, 2017
    Last edited: Aug 26, 2017
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  3. windstrings

    windstrings Certified Prius Breeder

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    Missed that, sorry, guess I better hang up too!
     
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  4. jerrymildred

    jerrymildred Senior Member

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    Off topic, but your avatar cracks me up. (y)
     
  5. windstrings

    windstrings Certified Prius Breeder

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    What hump?
     
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  6. Raytheeagle

    Raytheeagle Senior Member

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    It's hard to stay away:whistle:.
     
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  7. Kevin_Denver

    Kevin_Denver Active Member

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    A simple thing to try is to disconnect and reconnect the 12V battery. This will reset the ECU and may help it adjust to the new engine parameters due to the new plugs.

    Question: At what warmup stage are you getting misfires? Reference: http://techno-fandom.org/~hobbit/cars/five-stages.txt

    Also - how's your corrosion level on the connectors to the spark plugs? May benefit from some good cleaning and a generous amount of dielectric grease.
     
  8. Sam Spade

    Sam Spade Senior Member

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    SIGH.
    Dielectric grease is an INSULATOR.

    It is intended to be packed around connections AFTER THEY ARE PLUGGED TOGETHER........NOT on the connecting surfaces before they are put together.
     
  9. edthefox5

    edthefox5 Senior Member

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    Cops are bad. It's a 10 year old car. The rubber boot on the cop has been around burning hot metal for years.
    You rip it out and it's not happy,

    At the very least you need to inspect the rubber boot very carefully and hold it up to the sun and look for pinholes.
    Then you have the spring in the bottom that's been compressed for 10 years and then you rip it out.
    It's a maintenance item. Probably the most problematic thing in modern cars. That and a sooty throttle body or IAC
    Prius has no IAC one less thing,

    I bought 4 new oem cops so when I change my plugs it will be be done once and be good for another 100k miles. An old cop will drive you crazy.
     
  10. windstrings

    windstrings Certified Prius Breeder

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    Old cops drive me crazy! But they are usually nicer than the younger dumb ones.
     
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  11. edthefox5

    edthefox5 Senior Member

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    This is the stupidest car forum ever.
     
  12. windstrings

    windstrings Certified Prius Breeder

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    A little fun is the spice of life..
     
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  13. sas0611

    sas0611 Member

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    First of all I want to thank all of you for taking time to help me troubleshoot this issue. I will be sure to followup and report back after I try various things suggested to see they affect anything for the better or worse. I really appreciate the response and help I am getting here and I am grateful for this forum. Please continue to post other ideas if you think of them. I have not isolated the problem yet or resolved it.

    You know that spring thing had me thinking as well... I was kind of shocked when I saw this spring thing inside the cover. When I pulled the first one off and had a look into it I thought something had pulled loose and the spring thing was what remained. It didn't make sense at first that this flimsly little spring was responsible for contacting the spark plug and delivering the electricity to it. I finished putting the new plug in cylinder one but before I could close it up I had to make sure that I wasn't putting a broken part into the well so I left it out until I could get a look and compare it to what I pulled out of cylinder 2. I wasn't sure if I was reassured or more concerned when I verified that this was by design. It did occur to me that the spring might not realign perfectly with the tip of the plug- or like you suggested... it had become less resilient and springy from the amount of heat and compression it had to endure.

    I see them on amazon (denso oem) for around $56/each. I am seriously considering replacing them even though there is no signs of damage to them but because they probably have past their mean time before failure. I didn't look at all the knock offs offered on amazon but most of the reviews of the non oem ones were not favorable. Anyone have any luck with the less expensive ones out there. I could buy one of the denso replacements I suppose and try it out and see if that resolves the problem on any of the 4 cylinders that are misfiring. I have to try the other things that I can do inexpensively first however. Throttle body, MAF, Techron additives, ecu reset via battery disconnect.
     
    #33 sas0611, Aug 26, 2017
    Last edited: Aug 26, 2017
  14. Sam Spade

    Sam Spade Senior Member

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    I can't argue with that.
    A good example is people who insist on using TLAs (Three Letter Acronyms) without explaining what it IS upon the first use.
    :rolleyes:

    P.S. And the Coil On Plug assemblies are the modern equivalent of spark plug wires and boots.
     
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  15. windstrings

    windstrings Certified Prius Breeder

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    Often there is a serious gap between engineers and common folk.
    We definitely appreciate engineer insight but this forum is the the benifit of common folk who are not necessarily mechanics nor have automotive degrees. Common folk are good at thinking out of the box.

    In my field I too forget everyone doesn't know what I know and use everyday and it's easy to think little of them, however they usually excel in an area I'm void and I need and depend on their expertise.

    Why forums are great! We all benefit from the whole!

    So far I'm thinking there was a problem that was fringe being a real trouble spot and the manipulation of servicing aggravated it....

    Would definitely be a good rule out to look for pin holes "against sunlight or very bright light" for abnormalities in anything not replaced.

    Watching an engine in pitch black can also reveal issues tiny sparks and shorts, "at least in the old days", prius may be different.
     
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  16. Beachbummm

    Beachbummm Senior Member

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    did you replace them with oem plugs or el'cheapos
    if he taps the coils with a screw driver handle when running is might tell him what one is bad, it will say ouch
    is the blinker fluid full?
    has the air in the tires been replaced with fall blend?
     
  17. ChapmanF

    ChapmanF Senior Member

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    Yeah, in a Prius, the only place for tiny sparks and shorts will be down in the spark plug wells where you can't see them; though you might see some carbon tracks or other signs on the ignitor bodies when you lift them out.

    I wouldn't worry so much about the little springs inside. When you're talking 20,000 volts or so, "delivering the electricity" really isn't much of a problem. :) The bigger problem is making sure it doesn't get delivered where it doesn't belong, so the advice about checking the rubber boots is probably where I would focus.

    One thing I've thought about, but never tried, is getting a set of cheap aftermarket ignitors just to see if their rubber boots will fit on the original OEM ones. I suspect the actual electronics in the OEM ones are reliable for a good long time.

    -Chap
     
  18. 05PreeUs

    05PreeUs Senior Member

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    Dielectric grease, while an insulator, IS supposed to be placed directly onto the plug connector, inside the boot and even on the OUTSIDE of the boot to help prevent water and dirt infiltration into the sparkplug well. It is also commonly used on external engine connectors in highly corrosive environments to help protect them from the elements. Doing this AFTER the connection is made is not recommended in the service literature of any OEM.

    RTFB

    To address the OP's question, the most common cause of misfires on engines equipped with Coil On Plug (COP) systems like the 1NZ are bad sparkplug boots! The HV will leak right thru them to the valve cover/head, especially if they are dirty or damp.

    Boots are cheap, get a set. Could the coils be bad? Yes, given the number of Gen2 cars on the road and VERY low reported failures of COP modules, it is incredibly unlikely that you have two, much less 3 or 4 bad ones. If it was an early '00s Ford, well, buy a set of 8 ;)
     
  19. edthefox5

    edthefox5 Senior Member

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    Boots are integral to the electronic coil. It's all one piece the boot and the coil I have never seen a coil on plug That consists of 2 pieces. So I have no idea what your talking about get a set of boots there cheap.
    Please show me a coil on plug assy that has a separate boot.

    An misfire issues on a g2 motor are very common.
     
  20. edthefox5

    edthefox5 Senior Member

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    I made you go find out what the word cop meant. It's a really common term for coil on plug.
    Then you tell me what the word cop means. Thanks I had no idea.