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2013 Prius Gen 3: Fuel injectors or EGR?

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Dan Chappell, Jun 21, 2023.

  1. Dan Chappell

    Dan Chappell New Member

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    Folks, My daughter brought me her 2013 Prius with that dreaded rock, rattle, and roll noise. Being retired has its disadvantages. ;). Guy at Toyota said it could be a head gasket. Sounded more like bad fuel to me. I replaced the plugs. I figured 160K on them was enough. That fixed the problem to around 95%. I could hand it back and she’d probably not notice. But it still hints at going there on take off and up to 10 mph. I don’t really want to take the wipers etc off again, but I guess I will if needed. Don’t mean to sound lazy, but I’m old and tired.

    Do you think this sounds like a fuel injector problem or EGR issue? If it sounds like EGR issue I’ll take the whole thing apart (cooler, valve, pipe, intake) and then do injectors. Not sure why anyone would just do part of EGR. Doesn’t make sense to me.

    Anyway, thanks in advance.
     
  2. PriusCamper

    PriusCamper Senior Member

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    Main thing is coolant loss... If you open the coolant reservoir and hear a sucking sound that's early stage of head gasket. Many people get years more out of it in the state as long as they avoid hot weather and long drives.

    And yes, you did what most mechanics do, which is change plugs and coils cause it's easy and familiar really does improve things. But unless EGR and EGR cooler are cleaned, the engine will run hotter with less efficient combustion which will shorten lifespan. So replacing them or cleaning them is the next step.
     
  3. Tombukt2

    Tombukt2 Senior Member

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    Sounds like HG is starting to seep . If it continues rod breakage hole in center section etc. Open deck design limits repairs.
     
  4. CR94

    CR94 Senior Member

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    Had coolant been consistently disappearing? If so, head gasket failure is more likely than any injector issue.
     
  5. ASRDogman

    ASRDogman Senior Member

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    You need to check the coolant level. If it's lower than half way, likely head gasket.
    The cowl is quick and easy to remove and replace luckely.

    While the plugs are out, look inside at the top of the pistons.
    I'd bet #'s 1 and/or 2 are cleaner than the other 2. Which means coolant is leaking
    into the pistons.

    very doubtful the egr or injectors are causing the knocking. EGR system may be clogged, butttt....
    Bad fuel, MAYBE... if the car was sitting a very long time, or it's 7-11 gas... buttttt...

     
    Dan Chappell likes this.
  6. Dan Chappell

    Dan Chappell New Member

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    ‘Thank you. Not being a mechanic I did some steps out of order. Below is a summary of steps taken.
     
  7. Dan Chappell

    Dan Chappell New Member

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    Update: I gave up on simple things and my sequence was out of order a bit. Here is a summary of what I did with results and what I plan to do. Please let me know if I’m going out of order or missing anything.

    1. Added Heet.
    - Not much change

    2. Changed plugs
    - Seemed to help. Ran a full day with no knocking, but still had hesitation when accelerating and felt like it wanted to knock. A day later drove 2 hours with no knocking. Two hours after that trip started it up and it started full blown knocking.

    3. I finally read the codes…dope.
    - codes included are P300, P0301, P0302, EGR

    4. At this point I’ve only spent money on the spark plugs. I plan on paying attention to coolant level and ordered a block tester unit. If it’s a head gasket I will stop here because I won’t know if the head is warped etc. I don’t think it will be worth having someone replace it based on risk/reward. I don’t have the experience required to do that job.

    5. If block tests ok, I will: 1. change out coils and test. 2. clean the injectors and test, and 3. Clean the EGR system, and test. Regardless of pass/fail on these tests I’ll do all of the steps because it has 170k and they most definitely need cleaning.

    So, what do you think? Am I missing steps, out of order, bad assumptions? First time under a hood since the 70’s when you could crawl in there and make a bed.
     
  8. PriusCamper

    PriusCamper Senior Member

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    Those engine misfire codes are a sign your head gasket failure is progressing... If I were you I'd start saving up for a permanent long term fix of replacing that Gen3 garbage engine with a Gen4 engine or selling the car before symptoms get worse. in the meantime, avoid long drives and hot weather...
     
  9. Dan Chappell

    Dan Chappell New Member

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    Appreciate the advice. If this block tester works I’ll know which direction to head today. But actually, the knocking has diminished a lot since I received the car. It’s much less frequent and less intense. It’s also very random. It doesn’t always do it on cold starts. It’ll be fine for an entire day and then after driving for two hours and letting it set for awhile it will start doing it again. Block tester shouldn’t lie. If there is combustion gases there then it’s there. If not, it’s not. But honestly, in my gut, I’d say it’s a head gasket. I pray it’s not because I know my daughter can’t afford that.

    Also, after I put the spark plugs in the engine light went off and it hasn’t come back on. I’ve tried to get it to come back on and it won’t.

    I did not look at coolant level yesterday. Thanks for the tip. It is low. Leaning toward HG and awaiting kit. That sucks. So let me ask what is probably my first incredibly stupid question. Any chance pepper will block that leak, like it does radiators? Haven’t done that since 70’s, but figured I’d ask.

    If I wasn’t living in a condo w/o a garage I’d be tempted to change that HG myself, but I’m no pro at that. It’d be a risky adventure considering timing set, torquing, etc. it’s a shame because parts are so cheap.

    ‘It’s definitely 7-11 gas and maintenance is lacking or nonexistent. . My daughter is a great person, but not attentive to these details. Thanks for your comment. I’ve learned a lot from you all. I’ve a bottle of Techron in my hand and that’s going in my Lexus now!

    Not consistently, but it is low now. So, praying it’s not HG. But in reality it’s likely HG. Hints you guys are giving are headed down that road. No pun intended.
     
    #9 Dan Chappell, Jun 24, 2023
    Last edited by a moderator: Jun 24, 2023
  10. ASRDogman

    ASRDogman Senior Member

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    What is heet????
    Did you clean the egr system? Including the small egr passages on the intake manifold?


    1. Added Heet.
    - Not much change

    3. I finally read the codes…dope.
    - codes included are P300, P0301, P0302, EGR
     
  11. ChapmanF

    ChapmanF Senior Member

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    P0300, P0301, P0302 are codes. "EGR" is not a code. What other code(s) did you see?
     
  12. PriusCamper

    PriusCamper Senior Member

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    Just because the EGR clogged error code hasn't shown up yet, doesn't mean the EGR is clean... We all know how quickly this horribly designed Gen3 EGR system clogs up. Toyota knows it too... That's why they had to change the design in Gen4.

    What's more a clean EGR will help the engine run cooler, which is a worthwhile step to take to address early stage of headgasket failure if you need the car but aren't ready for the headgasket work yet.
     
  13. ChapmanF

    ChapmanF Senior Member

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    The question was what trouble codes Dan Chappell's daughter's car reported.

    Dan reported three of the codes. Also reported "EGR" as if it was a code, which it isn't. But maybe there was a code shown that Dan called "EGR". If so, it would be good to know what code.
     
  14. Dan Chappell

    Dan Chappell New Member

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    ‘The heet I put in the gas tank to remove water. She first told me that it acting up on start up. My first guess was that water in the tank had settled to the bottom of tank and causing the problem. Seemed as though that helped a bit, but in the end that was not the problem apparently.

    ‘I stopped after spark plugs. Will do block test tonight or tomorrow before going forward. So, no I haven’t cleaned EGR. If it passes block test that will be one of next steps.
     
    #14 Dan Chappell, Jun 24, 2023
    Last edited: Jun 24, 2023
  15. Dan Chappell

    Dan Chappell New Member

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    ‘No, my ACTRON reader literally said “EGR”. Perhaps that’s not a code, but a monitor. Anyhow, those were the readings that I wrote down from the reader.
     
  16. ChapmanF

    ChapmanF Senior Member

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    Might have to ask Actron what they meant by that. Huh. It's not like their display would be incapable of showing P0401, P0403, or whatever.
     
  17. ASRDogman

    ASRDogman Senior Member

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    Oh, okay, I remember that stuff now. I just used the stp gas treatment stuff.
    I'm sure either works..

     
  18. Mendel Leisk

    Mendel Leisk Senior Member

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    presume EGR never touched? I’m with the guy at Toyota.

    third gen head gasket failure is invariably coolant leaking into cylinders (usually cylinder one or two), not combustion gas into coolant, which that test detects.
     
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  19. Dan Chappell

    Dan Chappell New Member

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    ‘Mendel, are you saying that HG leak into cylinder 1 and/or 2 will not be detected as combustion gases in coolant when using the block test, or am I misinterpreting your statement.
     
  20. jerrymildred

    jerrymildred Senior Member

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    You may or may not detect exhaust gas in the coolant. But if the coolant is dropping and there are no pink spots around the water pump to indicate a leak (rare on a Gen 3, common on Gen 2), there's only one other place for it to go. Looking with a bore scope at the tops of the pistons & cylinder walls is, imho, a more reliable test if the low coolant with no exterior leakage isn't definitive enough.

    The Gen 3 head gasket is not terribly robust and often fails at about your mileage. Most people around here, including me, think that unequal clogging of the EGR ports in the intake manifold hastens its demise. If that's the reason for the failure rather than overheating, then the head is probably not warped. Most cars blow the gasket because the engine overheats and warps the head. In the Gen 3 Prius, it's usually the other way around. But, if you keep driving with low coolant and the engine overheats, then the head will warp.