1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Just another Head Gasket vs Engine replace Thread

Discussion in 'Gen 3 Prius Main Forum' started by Gear619, Mar 2, 2024.

  1. Gear619

    Gear619 New Member

    Joined:
    Mar 2, 2024
    1
    0
    0
    Location:
    TN
    Vehicle:
    2010 Prius
    Model:
    III
    So I bought a 2010 Prius about 2 months ago. It had 234,000 miles. 1 owner, senior owned and no issues. Ran flawless when I test drove it. I bought the car as a gas saver for my 105 mile drive to work. It is the first hybrid I have ever owned. The car was great for about the first month and then it started misfiring and rattling but runs fine once the engine is running it’s only during starting. Check engine light is on and the coolant temp light flashes occasionally if I’m coming up to speed on the highway. After ignoring it for a couple weeks I finally started looking into it and have found that this is a common issue …Needless to say, the car starts rough, rattles loud, coolant level is dropping about a quart in the last week, smell coolant sometimes in the passenger compartment and the appearance of oil and water separation in the oil (oil was changed 1 week ago however). Very obvious head gasket problems. Ive driven it like this for the past 3-4 weeks, I had no choice I gotta get to work! My simple question is, Can I comfortably say that the head gasket is the only problem and that there is no bent connecting rod or other issues After driving it in this condition for a couple thousand miles now? Or should I just assume that there is now more damage done and that replacing the motor is the best bet? I am decently mechanically inclined and would take on the task myself most likely. I would have to scrap the car I just bought it 2 months ago and paid in my opinion good money for it, especially now!
     
  2. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    8,909
    1,553
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    This is how the same generation 3 bit me I've been driving Toyota's for 47 years and I didn't do my due diligence on the generation 3 and got bit hard actually twice won't ever happen again I'll say that this is just a poor design don't know exactly what all went on Don't really care I know it has something to do with this engine And it's Atkinson cycle timing and valve train The engine seems to consume its own puke like a bird does and then well that pretty much helps take out the head gasket creates hot spots whatever it does it does and this is what you get so my thing with these is is you buy one new you run it $140 $150k trade it in for something else and you don't get bitten the next person does or what have you which is not your problem In the grand scheme of things and hence why you see a lot of these cars for sale very quickly they're everywhere If the cars in really good shape and you can justify the five or six grand at the time you're finished with all this then by all means go ahead the likelihood of the same mileage and the same problem again is very high that is not Toyota in the last 47 years in my eyes so we won't be touching any of these vehicles in this model range You've got a lot of thinking and soul searching to do they're cute cars interiors don't do very well by the time you put an engine in this thing and do all this work then you'll be starting to work on interior pieces that are falling apart and wearing out maybe none of this matters and you'll drive it until you're sitting on seat frames I don't know people will do certain things because they want to. I just went right back to the generation twos and all the problems have gone away for us here. Looks like 2010 was the year that planned obsolescence went into full effect with Toyota so unless it's a truck or something we're probably going to stay away from new Toyota's going forward we've always had the best luck in the highest mileage was used Toyotas.
     
  3. Grit

    Grit Senior Member

    Joined:
    Aug 22, 2017
    6,139
    4,053
    1
    Location:
    Wilkes Land
    Vehicle:
    2012 Prius
    Model:
    Four
    Saving gas cost a lot of money. Get a leak down test done before declaring it a money pit next.
     
  4. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    55,407
    38,644
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    There’s a good possibility the seller added a stop leak product to the coolant, to temporarily mask (failing head gasket) symptoms. Depending on circumstances, might be worth going after them in court. If you’re stuck with it, you should get the coolant system flushed. A 50/50 mix of white vinegar and water is recommended by one stop leak product manufacturer, fwiw.

    Get the EGR system thoroughly cleaned too.
     
  5. TNToy

    TNToy Member

    Joined:
    Feb 17, 2020
    55
    31
    0
    Location:
    Memphis TN
    Vehicle:
    2012 Prius
    Model:
    Three
    I went with a JDM engine. Could not recommend it more highly. My wife’s 14-driving-hours away right now in the car, actually. Could not recommend a 4th gen engine swap highly enough.

    No startup rattle, slightly more power, and fuel economy went up 3 mpg on the first tank.
     
  6. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    55,407
    38,644
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    To clarify: you swapped in a used, 4th Gen engine from Japanese Domestic Market, likely low miles?
     
  7. TNToy

    TNToy Member

    Joined:
    Feb 17, 2020
    55
    31
    0
    Location:
    Memphis TN
    Vehicle:
    2012 Prius
    Model:
    Three
    Correct. You commented on the thread I was posting in last week.

    My JDM motor’s cooling systrm was plumbed for coodifferently than all of the JDM engines we’ve seen, it is running much cooler than a lot of the guys whose swaps had issues with that, and I used the 4th gen’s egr cooler & liquid-cooled valve.

    I reduced the EGR pipe’s diameter through the magic of MIG welding until it flowed correctly, and it’s running phenomenally with quite a bit more power & fuel economy than the old motor.
     
    Mendel Leisk likes this.
  8. Mendel Leisk

    Mendel Leisk Senior Member

    Joined:
    Oct 17, 2010
    55,407
    38,644
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    What ID did you settle on?
     
  9. TNToy

    TNToy Member

    Joined:
    Feb 17, 2020
    55
    31
    0
    Location:
    Memphis TN
    Vehicle:
    2012 Prius
    Model:
    Three
    Oh… round about this size, give or take a few smidgens.

    Welded it down to around 1/4” with the expectation to go back in with a carbide burr and open it up if needed.

    Turnes out… this works perfectly. Drives like it came off the assembly line this way.

    Did this where the pipe enters the intake. The one you can remove in five minutes and clean out when needed.
     

    Attached Files:

    Mendel Leisk likes this.
  10. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    8,909
    1,553
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    You could just bolt a fiber exhaust rated washer in there or gasket material shaped the diamond shape of the flange you have there and put a hole in it that you want If you didn't want to do the welding or didn't have a welder and all of that just a piece of exhaust gasket with two holes knocked in it for the bolts and the calibrated diameter in the middle like you made just for other people that want to do it quickly without welding and that sort of thing this is kind of like making a restrictor plate for your thermostat hole and your thermostat housing like they using NASCAR cars It's a plate with a I don't know 3/4 hole cut in it maybe with no thermostat innards in it so the water just flows through that thermostat calibrated hole but never closes or opens Very good so hopefully your wife will run the s
    Hale out of the car like most of them do and we'll get to see how this engine holds up realizing the only difference from the Gen 3 and the Gen 4 some sleeves and some baffles and some oil control rings I think so if that cleans up all the problems that should be pretty cool at least now you're not regurgitating as much puke as the original Gen 3 with the big honk and EGR valve in the big holes pouring EGR gas to choke your motor well your case now is choking my motor I guess Toyota figured out that maybe that wasn't a really good thing to be doing
     
  11. TNToy

    TNToy Member

    Joined:
    Feb 17, 2020
    55
    31
    0
    Location:
    Memphis TN
    Vehicle:
    2012 Prius
    Model:
    Three
    Is the period key broken on your keyboard? Wow! (n)

    I got the gist of it, however. (y)

    The 4th gen engine was appealing because I was back on the road in 12-14 hours of total time spent wrenching. At $1800, it’s similar in cost to rebuilding one right. And it had 144,000 fewer miles than my motor did. Along with showing up with the revised pistons and rings already installed, obviously.

    Mostly I thought it’d be fun. I did dozens of the piston / ring jobs on these cars at the dealership, but the swap was something entirely new.

    Best of all… I’m now keeping my eye out for a 3rd gen with a thrown rod or similar. Score it cheap, rebuild my motor and throw it in, and have a car for the wife.