1. Attachments are working again! Check out this thread for more details and to report any other bugs.

My barking brakes

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Gino Veltri, Aug 17, 2024.

  1. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    My barking brakes are getting so bad. They are audible to all other drivers even at busy intersections, my actuator/accumulator pump runs ever 15 seconds despite not touching the brake pedal at all; i have noticed that if i don’t press the brake pedal down past a certain halfway point , i don’t get the awful barking noise. My question is at this point is there anything i can do to help even a little or is my actuator/accumulator just bound for death sooner rather than later? can a standard brake bleed alleviate things (it sounds like air bubbles are in the brake system)? i can’t work techstream so old school brake bleeding is all i got.
    …additionally the abs ! and vsc lights are on pretty much all the time now (no red brake light tho). i’ll try to attach a video
     
  2. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    9,722
    1,698
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Any constant beeping when you're breaking like the thing beeping at you the whole time you're going down the road until something happens and it's not the accumulator coming to pressures what's happening.? Yeah it's time for an actuator there's no way around that or you just keep driving I drove for a year almost like this with the brakes of an old '60s Dodge truck with no booster and four-wheel drums lol car drove fine gas mileage was good breaking was terrible breaking is the least of my issues.
     
  3. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    109,401
    49,734
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Iirc, changing the fluid can sometimes help, but it’s no guarantee
     
  4. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,483
    15,924
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    The usual way "air" bubbles get into a brake system is from somebody opening it up and doing work. If nobody has been doing that, then the bubbles you're hearing are probably nitrogen bubbles, escaped from a leaky accumulator. That causes all the same mischief as unbled air in a brake system, plus also causing the pump to run more often because of the loss of nitrogen from the accumulator (the same way the well pump runs more often in a house with a water well, if there's too little air in the house's pressure tank).

    Going through the full bleed procedure will get the bubbles out and probably make your brakes quieter and safer for a time, but will not stop the problem coming back and the pump runs getting more and more frequent. Sooner or later you gotta replace that thing.

    Regrettably, there is no old school brake bleeding of a gen 2. There are passages in the actuator closed off by valves that have to be opened to get all the air out; the bleed procedure using the ECU is what does that.

    If you have trouble getting Techstream to work, there are other scan tools able to trigger the brake bleed procedures. There is a thread reviewing some choices; some strong recommendations emerged if you join it about here.

    The "why worry? it'll just always brake like an old truck without power assist" line is an ok description of the way the system's fail-safe mode is designed to work—but there's a big unless involved, when you have enough unbled bubbles in the system.

    With enough bubbles in there, if it goes into fail-safe it's going to stop just like an old truck with unbled brakes—meaning it keeps going.

    So if it is barking like there are big bubbles in there, and you're not going to replace it right away, then definitely I would at least bleed the system ASAP, using Techstream or another scan tool that can do that.
     
  5. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    I find this hard to belive as Ive experienced myself when it goes out, theres a loud continuous beeeeeep and there are zero brakes whatsoever. (the e brake still works a little) but this is how my brakes were on a 2005 i had to get to the shop at 3 am specifically because i couldnt stop it for red lights (they charged 1000$ for the accumulator/actuator, and it still went out again 3 years later causing a crash and total loss). The barking is outragously loud and frequent and continuous now with even slight depression of the pedal. I put a pedal depresser on the brake and tried to get under it (turns out its easier to. access under the hood) to see where the barking comes from as its a different location than the whirring buzz of the pump... so

    If im thinking of replacing the thing myself, what kind of obstacles am i up against. Obviously ive got to get a method for properly bleeding. But also those 5 metal lines that seem cut off on all used parts ive seen, how do i re attach those those? will i need to break out the welder or brazing rods?
     
  6. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    9,722
    1,698
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Know when we had our loud continuous beep we had breaks I don't know about any barking never heard that and I have four of these things and three of them have had break actuators right here on the property replaced You don't do anything with the five lines if they cut them off at the factory or at the junkyard no matter you're just going to undo those lines that they cut off and throw them in the trash and you're going to unscrew yours in your car because you're not going to cut them because you want to use your car again they cut them at the junkyard so all the fluid stays in is the thinking. We've never had any barking we've had some funny business where the front brakes don't seem to be working in the backs do all the work when the thing is beeping like crazy and all that but it feels more like a Dodge truck without a brake booster on the firewall in four-wheel drum brakes If you know what that's about that'd be like 1964 you know I don't know we've never not had breaks and boy have we tried let me tell you I drove around with a broken actuator for about a year I'm very uneventful beeping all the time sometimes the beep would go away because the pressure would come up he'd be driving down the road smoking a cigarette and the beep would just come back on and you hadn't touch the brakes in 5 minutes and it would be the whole way oh well so this is interesting You replaced the brake actuator and 3 years later you're doing it again We haven't seen that either we've got a couple that are two two and a half years in so I guess we'll be looking to see what happens there I think the cars will hit 600k and maybe they'll be ready to retire I don't know
     
  7. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    awesome! thanks Tombuk2, as usual. your really long run on sentence was super helpful. i’m pretty sure i can manage this replacement at home.
     
  8. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    and i do have a 60s dodge van so i’m familiar with the feeling. this helps put my mind at ease while i continue using it as my daily druver because that can sure does use a ton of gas!
     
  9. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    with this replace t am i only replacing the accumulator/actuator? or that and the master cylinder? i guess i’ll know more when i can read the abs codes.
     
  10. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,483
    15,924
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    In gen 2 the master cylinder is an inexpensive, simple, separate part I'm not sure I've heard of anyone needing to change.
     
  11. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    9,722
    1,698
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    Which is kind of funny because that's what I call that thing that's mounted on the firewall that the brake pedal is connected to that moves fluid through a bore with a piston with a rubber seal around it like all master cylinders have moved brake fluid to squeeze the calipers and wheel cylinders at the wheel in. And the generation 2 it just moves the fluid from the master cylinder over to the business end of the deal which is the accumulator actuator and it does with computers and feedback the brake work other than your foot moving the pedal somewhat everything else is done by servo motor and pressure I guess. But in older Corollas and other Toyotas those master cylinders would wear out at about 100,000 150,000 a lot of times you'd pull the master cylinder and see fluid leaking out the back of it and that and the clutch master cylinder were a big problem back in the days you come out in your clutch would be empty It's the same thing as the brake master cylinder essentially It's just only running one circuit instead of two I have installed new seals and master cylinders board out master cylinders that couldn't be dealt with and put in larger pistons and seals like going from 3/4 to 7/8 or 1 in real common back in the day because back then those master cylinders might have cost a couple hundred bucks fast forward a few years in those master cylinders were like $39. Generally on the Prius you won't be touching the thing your pedals connected to on our model to generation two you'll be dealing with the business end behind the inverter with the five lines going to it and it looks like it's the business end of the brakes You couldn't mistake it for anything else. It's the thing that's humming and whirring all the time because it can't maintain pressure in that little black accumulator If you're good with a wrench sockets and tools you can change this part out and have it bled in about 2.2 hours so with that going on you can afford to put on a used one and have it not work and do it again or put on a used one and have it work for 3 years and do it again if you still have the car. The car is showing you that it's a worthy car if it's still with you after 3 years and the used part fails again who cares 2.2 hours and off you go maybe in that time you'll have the $1,400 for a real new one maybe not. But the car be that as it may like a Corolla is still one of the most reliable in the world.
     
  12. Tombukt2

    Tombukt2 Senior Member

    Joined:
    Nov 29, 2020
    9,722
    1,698
    0
    Location:
    Durham NC
    Vehicle:
    2009 Prius
    Model:
    Base
    You will easily manage this replacement at home and generally speaking your break should work like the old truck until you get them fixed but I guess I got to say if they don't they don't I haven't had one yet that's four of them to date that has ever put me in a position to go running through a stop sign longer stopping distances is discussed yes but nothing that's breathtaking pretty run of the mill and if you know it as in you've had the beeps and all this kind of thing going on then you will make the necessary adjustments now some people won't and those people shouldn't be doing anything out of the ordinary but then again there are some of us that can't help ourselves that doesn't mean you're going to go off the road and cause an accident I mean what are you kidding me You're slowing down so any accident you have is going to be real slow by somebody coming through and not seeing whatever the case may be It's going to be a sleeper whatever but some people you know they worried about everything in life that they possibly can because that's their nature. You have to respect everybody.
     
  13. Gino Veltri

    Gino Veltri Member

    Joined:
    Dec 25, 2020
    403
    40
    0
    Location:
    80521
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    Naw, trust me i’m not one of those types. I think “fairly reckless” and “frequently oblivious to self imposed danger” would be top a discriptors list for my life style. But i shit you not, i once recovered a prius with among other anomalies, absolutely zero braking capabilities what so ever. And that constant loud beep , to warn you so.