How screwed am I? >> recharged with leak stop and R134a

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by labumm, Jul 25, 2025.

  1. labumm

    labumm Junior Member

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    I did a stupid thing. Instead of charging only R134a into my 2010 A/C, I also added Supercool A/C Leak Stop + UV dye. The system seems to be working fine, but as I belatedly read that ND-11 oil is used.

    How screwed an I?

    here is the link to the product:
    R134a Seal Leak Stop with UV Dye 4oz - TSI Supercool

    This was only a couple days ago, so Maybe I can take some remedial action. For example: bleed about half of the refrigerant as liquid from the high pressure side into my recovery tank and then replace that with fresh R134a. That should remove some of the oils. If I remove half of the refrigerant each time after 4 cycles, I'll be down to 10% of the leak stop. I'd need to add back some proper oil to make up for what was removed. How crazy is this plan?

    Another question.

    Is the "conductivity" issue with the conventional PAG oils (v ND-11) due to them being hygroscopic (wet)? I'd think think there is a drier in the system.

    In my residential HVAC with R410a and POE oil, the issue is water. In that system the windings of the motor are also exposed to the refrigerant. If it is "wet" then you can get electrochemical corrosion of the wires. The metal ions then released into the oil increase the conductivity further leading to compressor failure. Anyway, that's why after opening the system you replace the drier, keep it purged with dry N2 while working in it, and pull a good vacuum on it before recharging.
     
    #1 labumm, Jul 25, 2025
    Last edited: Jul 25, 2025
  2. ChapmanF

    ChapmanF Senior Member

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    If the wrong oil has been put in the system, and is discovered quickly, there may be some recovery possible. This thread links to an article where a shop added around 150 ml of the wrong oil to a system, used the car for a couple of days, then replaced the compressor and flushed the entire rest of the system using a HECAT H-1000 flush system, and recharged it with the correct oil. The system was still ok 49,000 miles later.

    Replacing the compressor may be an expense, and I do not know whether HECAT flush systems are available nearby. But it is less labor and expense than having to replace more of the A/C system.
     
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  3. labumm

    labumm Junior Member

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    That is an interesting article. In note that Supercool is also mentioned. Maybe I am over thinking this. ND-11 is a POE oil. And the Supercool product uses 2 oz of "universal" POE. (see side panel below) On the other hand, the initial oil charge for the compressor is 4 oz ND-11, so now it is 1/3 Supercool "universal" POE and 2/3 ND-11. I do believe that dose makes the poison, meaning that the system should be able to tolerate some contamination.

    Anyway, I just got off the phone with an engineer at Supercool. He told me the product was fine with the hybrid electric compressors. So maybe I'm OK after all.

    I understand the concept of the HECAT flush. That basically does a liquid solvent flush. Sounds like a great system!

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  4. PriusCamper

    PriusCamper Senior Member

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    There's several things you've done here that could cause the untimely demise of your expensive AC compressor. Too much or too little refrigerent or too much or too little oil can cause damage.

    The main challenge is that Prius AC is a variable pressure system and the amount of oil and refrigerant is based on a precise weight. The best way is an AC specialists has an expensive machine to evacuate the whole system under vacume and then put the correct amount in by weight. The DIY way would be estimating the weight of the refrigerant and oil by comparing full cans with empty cans and putting it in a fully evacuated system.
     
  5. labumm

    labumm Junior Member

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    I weight the R134a out of a 30 lb cylinder. I was hoping to just top it off instead of recovering and doing a complete recharge. However it looks like that's what I need to do. I feel a lot better after talking to the Supercool Engineer.

    The original issue is that it didn't have a lot of cooling capacity and the sight glass didn't show much liquid. And it has been blazing hot here.
     
  6. PriusCamper

    PriusCamper Senior Member

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    There's some talented people on PriusChat who have topped them off many times and haven't harmed anything because of lots of experience over the years working on cars.

    But in your case you need to at the very least buy a suction pump to evacuate the system and start out fresh with the correct oil. Besides, that leak stop stuff is probably not the best thing you can do for the longevity of the system.

    Better yet rent all the gauges from an auto parts store and learn how to do the job as legit as possible and post a thread about it on here so we can learn too! :-
     
    #6 PriusCamper, Jul 28, 2025
    Last edited: Jul 28, 2025
  7. PriusCamper

    PriusCamper Senior Member

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    PS: This is the smartest guy we got on here for AC questions but he hasn't been seen on here in more than a year... However there's lots to lean if you read all his old posts. I've learned so much from him: lech auto air conditionin | PriusChat
     
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  8. Gourockian

    Gourockian Junior Member

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    This would normally be good advice but not when doing work on ANY hybrid A/C system. Previous renters are very likely to have used A/C manifold gauges on regular systems that use PAG oil. Hybrid systems use POE oil, specifically ND11 in the case of the Prius. Running your R134a refrigerant through previously used hoses is likely going to cause contamination which in turn will damage your compressor.

    I've just bought a new 4-valve gauge set and vacuum pump for this very reason, as I need to work on my Prius A/C. In the past, I always rented these when working on non-hybrid vehicles.

    BTW, when renting any loaner tools, always try to get them from either Autozone or Advance Auto Parts, not O'Reilly Auto Parts.
    The reason being is that Autozone allows up to 90 days to return them and get a full refund. Advance allows 45 days but O'Reilly's has a very short window, like 3 or 4 days, after which you end up buying the tool(s). I almost got caught out with this some time ago but noticed it on my receipt just in time.
     
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  9. labumm

    labumm Junior Member

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    A follow up. It has been 4 months. My A/C is working fine. My gauges also have never been used with PAG oils, only R410A POE and R22 mineral oil. Next time I mess with it, I'll do a recovery and recharge so I can weight in an accurate charge. Honestly, I was hoping to get some cold air out of the A/C by just goosing it with a little R143A and judge by the sight glass. That worked.
     
  10. Gourockian

    Gourockian Junior Member

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    Hey, glad to hear your A/C is working okay and also that you used your own gauges. My comment about renting them was a warning to anyone who was not aware of the contamination risk. Only passing on what I've learned from others.

    I don't have a recovery machine but I'm thinking of getting a local shop to remove the R134a for me - they did it before on my old Town & Country and didn't charge anything, as they were getting free refrigerant. Then I plan on recharging the Prius by weight but I'm not sure if the evacuation removes any of the ND11. I'm still reading through the posts to try and find out.
     
  11. labumm

    labumm Junior Member

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    A couple thoughts about that.

    1) I think any refrigerant the shop recovers, just goes to recycling. I am pretty sure it is not legal for the commercial shop to put the recovered refrigerant into another customer's system. If there is contamination they could trash that second system. I suppose it is possible they have some system to clean it up, but that's a whole process in itself. I think they could only put it back in the same system system it came out of, although I don't think they would. But you can do that in your own Obviously don't reuse refrigerant from a burned out system.

    2) You want to be careful separating the recovery and recharge operations. Recovery will leave the system at negative pressure. That should be less of a problem if you plan to further evacuate the system when you get home. To do it right you need to pull a good vacuum on the system. My gauge set has four ports, high side, low side, one for vacuum and another for the refrigerant tank. I always have the refrigerant hooked up already so I can quickly switch from evacuation to filling. You are right about the oil. You need to watch the sight glass in the gauge to make sure the oil is not foaming. I have not tried this on the Prius, but I have found some old R-22 systems were pretty foamy and I needed to throttle the evacuation to minimize that. I don't think the POE is particularly foamy, but anytime you have refrigerant dissolved in the oil, it will bubble out when you evacuate.