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Does ECU Upgrade Fix 04/05 Traction Control?

Discussion in 'Gen 2 Prius Main Forum' started by nyprius, Dec 16, 2007.

  1. nyprius

    nyprius Member

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    Thanks for the feedback Jayman, Galaxee and Tideland Prius. It sounds like the 06+ Prius might have traction control safety issues too (ie: the wheels stop when they shouldn't). Hopefully Toyota will fix this when they develop the next generation Prius. If people keep asking about it, hopefully Toyota will develop an upgrade for current Prius's that converts the full stop traction control to limited slip, like that in the FJ cruiser.
     
  2. galaxee

    galaxee mostly benevolent

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    yes, that's the one.

    the differential in the prius isn't equipped to do this- it takes a special limited slip differential (for instance, they put one in the fj cruiser). sure there's some programming differences, but the hardware is what provides the functionality of allowing the non-spinning wheel to get power. the differential in the prius is not physically equipped to do that.

    i don't know what happened to TP's car then, since he got a new engine ecu which isn't related to the trac at all. i'm assuming he eventually got the hv flash, in which case that's the same thing that your car got.

    ok, so you got the new engine ecu then... and did he eventually reflash the hv?

    are you absolutely positive that nothing else changed that could affect the trac? because the only difference i'm seeing here that would affect trac is that you got the hv ecu reflash, if they did it in the end. (the engine ecu is irrelevant here.) but nyprius had the same thing, so your cars should be no different software-wise.

    oh there are ways to disable it, but you can burn up your mg's real quick that way and then you're out a car.

    well as far as even the dealer knows, there is none. and warranty won't cover anecdotal evidence, trust me on that. even if the 06 ecu had no wiring/pin position changes, (which it likely does, they did a lot of rewiring that year) they wouldn't stick an 06 ecu in there if it wasn't the same as the 04/05.
     
  3. hobbit

    hobbit Senior Member

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    Hard to believe that yet another one of these threads is going
    back and forth this long. History repeats itself.
    .
    For those claiming that the car slides backwards on an attempt
    to move forward, has anyone actually taken note of which direction
    the wheels are ROTATING, whether they're actually applying any
    meaningful force against the road or not? Does anyone honestly
    think that the car placed in "D" would apply reverse-direction
    torque to the axles?
    .
    And let's keep one important thing in mind: "allowing the wheels
    to spin" is a meaningless concept, because on of the major jobs of
    the HV ECU is to keep exact, moment-to-moment track of where
    both MGs are and how much current to apply to which windings. It's
    not like the ECU turns on a switch and lets fly on a self-running
    motor -- no, it is integrally involved with making every small bit
    of rotation happen or not happen. Remember that big rack of
    power transistors? The ECU is controlling that every step of the
    way, and by implication knows exactly how fast each component
    is turning and how fast it is willing to let it turn [i.e. by
    applying a given amount of torque via motor winding current].
    .
    And also for the record, "limited slip" in this case is done via
    tight integration with the braking system, not anything inside
    the transaxle itself. It's not like the traditional "posi rear".
    .
    _H*
     
  4. nyprius

    nyprius Member

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    I don't recall anyone saying traction control causes the wheels to spin backwards when the car is in drive. The contention has always been that the wheels stop spinning when they shouldn't, thus causing a potentially life threatening situation.

    Your technical explanation is interesting, but difficult to understand for a non-expert like me. Let's keep it simple. When driving up a slippery hill, the last thing you should do is stop. Many times this means you will not be able to continue up the hill. The goal is to keep momentum. Good snow drivers know how to feather the gas pedal to keep just the right amount of wheel spin needed to maintain momentum.

    But the Prius traction control effectively takes the drivers foot off the accelerator, thus stopping the wheels, which often stops the car, which then can make further progress impossible. Traction control on other cars, like the FJ cruiser, slows the wheel spin, but doesn't stop it completely. This is what needs to be fixed on the Prius.

    Stopping the wheels to protect the HSD is, pardon my french, BS. The goal should be to protect the passengers. Engineers should figure out how to protect passengers AND the HSD.

    As you've seen on this and other posts, the Prius traction control puts people in life threatening situations. I slid backwards on a snowy hill and almost went off a cliff because Traction control removed my ability to control the car. Another person on this thread mentioned how they pulled out onto a slippery highway, then traction control stopped the car just as traffic was bearing down on them. Let's not pretend that TC is good as is. It's not. It needs to be fixed.
     
  5. hobbit

    hobbit Senior Member

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    Agreed on the symptom. Read this for my own negative-progress
    experience, in fact. But that's simply because the wheels trying
    to turn forward broke static friction and allowed the car to
    slide backwards down the hill. The car never *gave up* trying
    to move forward, it was just in unsurmountable circumstances.
    .
    _H*
     
  6. Tideland Prius

    Tideland Prius Moderator of the North
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    Exactly what I had in my scenario when I was pulling away from the curb. No amount of prodding would make the wheels move. Even letting go and then pressing again didn't help :confused:.
     
  7. nyprius

    nyprius Member

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    That's an excellent write up Hobbit! I'm sure Toyota didn't intentionally design the car to fail on hills. As is often the case, what's designed to be an improvement in some conditions, inadvertently turns out to be a liability in others.

    The Prius TC stops the wheels and tries to get a better grip. This might make sense on flat ground. But the wheels should never stop on hills, unless the driver wants them too (and causes this to occur by taking their foot off the gas or stepping on the brake). Involuntary wheel stopping may be appropriate for VSC. But it's not good for TC.

    This seems like a fairly obvious point, since no other cars that I'm aware of have TC that brings the wheels to a full stop. The way the TC worked for me on a very slippery hill was to completely stop the wheels each time it sensed some slippage. Since slippage was occurring almost constantly, the wheels were mostly stopped. Not only could I not make headway, the car slid backwards into a snow bank (but fortunately not over a nearby cliff). I had no control. I tried to get the wheels to spin and get a grip. But the car would not respond (more than slip, stop, slip, stop).

    Hopefully Toyota will protect Prius owners by converting TC from full stop to limited slip.
     
  8. captnpops

    captnpops Junior Member

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    I have had similiar experiences with TC on my 2005, as I commuted daily from Salt Lake City to Park City, up Parley's Canyon.
    I have ICE-X tires and never experienced a problem even in heavy snow; in fact, in very heavy snow, I usually went up the canyon early, before snow plows or the morning rush hour. Here's the reason why: when I got behind four overlapping snow plows, the traffic backed up and invariably someone was in front of me that didn't have good snow tires slowing the average speed to 15 mph or less... Parley's canyon is 10 miles long and very steep in places.... I found out the 1st year I had the car that there is a self-fulfilled prophesy with TC... below 15 mph and occassionaly letting up on the pedal, on a steep slippery road, the TC will continue to slip until you get to 7 mph and you have no hope to recover, in traffic.
    I finally solved my problem... I found another job.. I would not give up my car..... :)
    steve
     
  9. nyprius

    nyprius Member

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    Good point Steve, I love my Prius too. If I had $1 billion, I wouldn't buy another car. Nevertheless, I hope Toyota fixes the TC before life threatening situations turn into fatalities, or serious injuries.
     
  10. jayman

    jayman Senior Member

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    I don't think the Prius Trac makes use of the brakes at all. For example, on the "all season" tires, if the right wheel is on ice and the left wheel is on dry pavement - a common occurrence around here before we're allowed to put on the studded tires, the car doesn't move. Period.

    With my FJ, it has electric assist power brakes with 4 channel ABS integrated into the Trac. In the same situation as above, there is a buzzing sound and vibration, similar to the Prius when you first press the brake pedal to power on.

    The brake is being applied to the spinning right rear tire and away you go. If I really floor it, the left rear tire on dry pavement will chirp, then the Trac will regulate engine torque to prevent a burnout

    I have the 2007 FJ shop manual in PDF, but for some reason my attachment privileges are revoked. There is an excellent article on how the speed sensor, ABS motor, and electronic throttle are integrated to provide "real" traction control
     
  11. jayman

    jayman Senior Member

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    I have purposely tried to get my FJ stuck at my hobby farm. It never kills all the power, and in 2H the brakes are alternately applied to the left rear and right rear tires when they are freely spinning in deep snow. So the system is clearly trying to find a tire with more traction

    In that case, I can just shift into 4L, poke the Diff Lock button, and back out

    Since you're a moderator, any chance of restoring my uploading privileges? I'm apparently not allowed to upload any PDF's, and my max JPG upload is 19 KB. Did I upset somebody recently??

    I would like to upload an approx 500 KB PDF from the FJ shop manual that explains how the ABS, Trac, and A-Trac are all integrated. For example, in 2H if a rear wheel spins, the brake is applied and if the wheel is still spinning, engine power is reduced.

    In 4L, A-Trac can do the same trick for both axles. Say you're crossing a deep ditch and one or two wheels leave the ground, the brakes are applied to those wheels and the two wheels on ground can still try to drive you forward

    There is no reason that I can determine for the Prius to not be able to integrate the brakes, to apply the brake to the spinning tire. This would transfer torque to the other tire. Many cars out there - both front wheel drive and rear wheel drive - have such a Trac system

    In many cases, the traction problem is worse when just one wheel is on a slippery surface. To be able to transfer torque to the other wheel would solve 90% of the issue.
     
  12. jayman

    jayman Senior Member

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    Nope, no clutch pack in my FJ. In normal driving - 2H or 4H - my FJ rear differential operates as an "open" differential. The full time electronic traction control - Trac - uses the ABS speed sensors at each wheel to determine if rear wheel spin is evident

    Say I'm in 2H and thanks to our recent winter weather, the right rear tire is sitting on snow/ice and the left rear tire is sitting on fairly clean pavement. The light turns green and I step on the gas pedal. The FJ has a lot of torque so even with the winter tires, the right rear tire wants to spin

    The FJ senses this and there is a buzzing sound and vibration, similar to when you press the Prius brake pedal to power on. The FJ also has electric assist power brakes. The buzzing sensation is the electric assist pump applying the brake to the right rear tire, forcing torque transfer to the left rear tire.

    If I really floor it, then engine power is reduced. The FJ has a "timeout" feature where if you're in really bad conditions, there is the possibility of overheating the brakes by continuous Trac application. In that case, a buzzer sounds in the dash, the Trac warning lamp blinks, and the system is disabled.

    In 4L, poking the A-TRAC button applies four wheel electronic traction control. You can cross a berm or a ditch and have one wheel on each axle just in the air, the brakes are applied to those wheels and the wheels still on the ground can drive you forward

    As another option, in 4L I can poke the Diff Lock button. That commands an electric shift motor in the rear axle to move a shift fork, which forces a splined collar into the case and locks both axle shafts together

    There really isn't anything special about my FJ. It's priced far cheaper than a 4Runner, at least here in Canada, with all these electronic goodies.

    I'm really curious why the Prius Trac couldn't have implemented the same "apply brake and reduce torque" sequence that works so well on my FJ?

    What I find really curious is that my FJ can combine various electronic and mechanical traction aids, and they work so well together.
     
  13. Tideland Prius

    Tideland Prius Moderator of the North
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    Jay,

    the difference is that you'll looking at a regular TCS on your FJ that similar to most cars whereas the Prius' TRAC system is to protect the electric motor first before giving your traction.


    The thing is, a TCS can do one of two things - retard the throttle and reduce engine output and/or apply the brakes to the individual wheels to help gain traction.

    Your FJ probably does both, it reduces engine output (but doesn't cut it completely) and apply the brakes (if necessary) to regain traction

    The 04/05 Prius does the former but cuts it completely

    The later 05s and onwards apply the brake (hence the "limited-slip" bit that galaxee and hobbit describe. It'll spin a bit then the brakes will be applied. The engine revs will fluctuate and your speedo will also fluctuate [saw 16km/h once and I wasn't even moving!])


    P.S. It's not you who can't upload stuff. This new software's default values are the ones you've described so yes even I can't upload a picture larger than 19.5kb. I'll talk to Danny about that.
     
  14. galaxee

    galaxee mostly benevolent

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    hmm. he didn't recall it that way. they're such good vehicles that DH didn't have a lot of chance to tinker around with them.

    he must have been thinking the 4runner, in that case it looks like new toyotas may be starting to switch over to the electronic trac then. the trucks previously used just the limited slip differential.

    but this is just trucks.

    if they're beginning now to implement an electronic trac system, they may be able to put one in the prius in the future.
     
  15. nyprius

    nyprius Member

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    Apparently there is a way to turn off TC for service purposes. I wonder if it could be used in emergency situations. For example, this summer I drove down a gravel covered road to a parking lot with no other exit. When I tried to leave by driving up the hill, the tires slipped, then TC shut down the wheels. I was unable to make it up the hill, even though I was holding the pedal to the floor. I had to back down the hill and keep attempting to drive up it at faster speeds. Finally I made it up. A normal car would have driven out of there with no problem.

    This post shows how to turn off TC: (text of the post is below)

    http://priuschat.com/forums/showthread.php?t=21652


    I wonder if I had turned the TC off just to drive out of this lot, then engaged it again, if I would have caused a problem with the car. Has anyone tried this? It seems that if you only used TC override to get up a hill and made sure you didn't spin the tires freely there wouldn't be a problem.



    V8Cobrakid
    Senior Member
    *
    You are able to turn it off. Like other tricks witht he prius, it requires a sequence of button pushing and so forth.

    It's rather easy:

    Ign On... not Ready. press Gas 3x. Shift to N. Gas 3x. Park, Gas 3x. You should know have a hazard prius in your top left corner. This is because this is driveline maintenance mode. The lexus 400h calls it 4x4 service mode. I have not tested any other new toyota as of yet.

    Like people pointed out, it can cause serious harm to the electric motors and possibly drive line. eg, differential. don't cook your electric motors boys and girls.
    __________________
     
  16. galaxee

    galaxee mostly benevolent

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    we are aware of the way to do that, but DH was not comfortable posting it for general use...
     
  17. nyprius

    nyprius Member

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    It appears on the other post that this feature is used to put the car on a dynamometer for testing air pollution (ie: when you need to keep the tires spinning and engine running constantly). Driving up a hill, the tires wouldn't spin more than a dynamometer, assuming you were careful to cut back on the gas as soon as the tires started to accelerate (ie: the same thing you'd do in a normal car to get up the hill).

    I'm tempted to put the front tires on ice, keep the back tires on pavement, set the parking brake, do the gas pedal TC turn off, and see if the tires spin as controlled by the gas pedal (ie: seeing if the tires keep spinning, slowly of course, rather than being shut down by TC).

    If I had been able to do this on the gravel road, I would have been able to drive up the hill first time, no problem.

    What are the risks of doing this? Are they manageable? Or would this definitely hurt the car?
     
  18. nyprius

    nyprius Member

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    I tried it. It works. I was parked on snow. I did the sequence above. Two MFD warning lights came on. I hit the start button to get the ready light, put the car in drive, then accelerated just enough to see if the wheels would spin. They did with no stopping. The TC was disabled. Then I turned the car off and back on again. Everything was back to normal. This time, when I stepped on the gas, TC was back on, the tires were slipping and stopping.

    I'll probably never use this feature. But if I'm in an emergency situation, it's nice to know I can make my car go up a hill if necessary. It's too bad that Toyota doesn't provide this feature. Passenger safety is more important than HSD safety. Toyota is smart enough to figure out how to protect both. They should do it.

    If I ever use TC override, of course I'll be careful to not allow free wheel spin, which might damage the system. I'll feather the gas pedal just enough to prevent full wheel stop, and thereby maintain momentum in many cases, when it might otherwise be lost, then make it up the hill.

    In this case, my driving experience becomes the TC. Knowing that spinning the wheels too much could hurt the system, I must ensure there is only minimal spinning. Since I've been driving in the snow for years, I know I can do this. Others who haven't, maybe shouldn't try it.

    BTW, limited slip isn't a guarantee of making it up a hill. It just increases my chances. I'd give up if too much spinning was required (unless it was a life or death situation).
     
  19. daniel

    daniel Cat Lovers Against the Bomb

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    It might be a good idea, after posting how to turn off TC, to also post how to turn it back on. :confused:

    EDIT: I cross-posted with nyprius, who answered the question.
     
  20. jayman

    jayman Senior Member

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    Close. My FJ will first apply the brake to the spinning rear wheel, then reduce engine torque. Actually, it works so transparently and so well, I'm never aware of it. I really have to pay attention to even realize it's working

    We had some freezing rain last night. I actually prefer -30 C and colder, just to avoid slippery conditions. Anyhoo went to the grocery store early this am to stock up on things for the xmas trip out to the hobby farm.

    First went in the Prius, and with the studded tires it wasn't too terrible. However, ice at one intersection confused it. Forgot something and drove back with the FJ. Left it in 2H and never had an issue

    Note: if I really plant the gas pedal, the FJ does allow minor wheelspin and some tail waggle on ice. The Trac also is engaged - but "detuned" - in 4H. If I floor it in 4H, crazy things happen (rather quick donuts, sort of like that scene in THX 1138 when THX floors the jet car in the tunnel)

    I guess I shouldn't compare the Trac in my FJ to the Trac in my Prius. It tends to make me very disappointed in how the Prius Trac was implemented. Yes, I understand it was to protect the HSD components, but they could have provided an override button to allow low-speed traction

    So the +2005 Prius cars have a "real" Trac system? I wasn't aware of that. I have been thinking of getting a 2008 Prius, perhaps I should test drive one to determine if the Trac has been changed

    They certainly are priced more reasonably now in Canada. Same "B" options as mine are now a good $5,000 cheaper.

    Gotcha.

    Happy holidays, will try to check in from the hobby farm. Finally had the satellite internet system installed in October