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Warranty Denied....now what?

Discussion in 'Gen 2 Prius Main Forum' started by a_gray_prius, Oct 1, 2008.

  1. a_gray_prius

    a_gray_prius Rare Non-Old-Blowhard Priuschat Member

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    So I noticed something white hanging down from underneath my Prius a couple weeks ago and and I figured it was a piece of paper that somehow just got stuck underneath the car so I kind of ignored it. In fact, I brought it in for 15k service at Fox Lake Toyota just a couple days later and they didn't say anything when they returned my car (so I figured whatever it was was gone). The day after (Sunday) I drive through a portion of raod under construction slowly and I hear my car scrape, (which is really unusual for the Prius since it has probably the most ground clearance of my other cars). I take a closer look by holding my camera under the car and I find this:

    [​IMG]

    It's basically a white plastic shield covering the high voltage liens between the battery and the engine.

    I drop by Dunning Toyota in Ann Arbor (where I am this week) and they basically tell me: We saw this same thing on a woman's car just recently and it was fixed under warranty, but yours is broken so we won't warranty it. Total cost: $130 I'm pretty upset since it only scraped after coming loose and now I basically have to pay for it as aresult.

    Anyone else have this issue? Suggestions?
     
  2. dwreed3rd

    dwreed3rd New Member

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    I feel it should be covered. I would call the Toyota Rep, not the dealer. This should not be falling off of a new car and your dealer should have noticed it on your 15k service. I don't know the number but a search should find it for you or perhaps another member has it handy. I don't think Toyota wants the reputation of things falling off there cars at 15k, especially when it involves the high voltage system. SAFETY HAZZARD should get there attention.
     
  3. Patrick Wong

    Patrick Wong DIY Enthusiast

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    I haven't noticed anyone complain about a broken plastic shield before. My guess is that the dealer does not consider this to be a warranty repair because the service tech believes the shield was damaged from an impact?

    I recommend that you have this replaced ASAP as you would be very unhappy and a significant shock hazard would result if the high voltage wires (the orange cables) were damaged and exposed.

    I believe that the black cable connects the 12V auxiliary battery positive terminal to the main relay/fuse box near the inverter.
     
  4. Celtic Blue

    Celtic Blue New Member

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    Assuming that what you saw was this hanging loose, Fox Lake Toyota should have caught it with any sort of visual (they use lifts afterall.) If they didn't notice this was hanging down at your 15K service then you should bring that to their attention. It sounds like it should have been covered under warranty if caught then (failed clip or loose/failed fastener?) You are probably out the money, but if you are reasonably certain that the condition was present when you took it to Fox, then you should think long and hard before relying on them in the future...unless they make it right. That right there is the one piece of leverage you have, and for a relatively minor repair they might cover it or even go to bat for you with Toyota so that you get reimbursed.
     
  5. galaxee

    galaxee mostly benevolent

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    well, making the assumption that the part fell on its own, unrelated to any impact:
    in general, if a warranty issue is present but not brought up by the customer, most dealerships won't address the issue unless it's a recall. they get dinged for doing lots of warranty work.

    no joke. if you find a dealership that doesn't do that, stick with em.

    that said, the scrape on it does obscure the story of it falling down on its own.
     
  6. TonyPSchaefer

    TonyPSchaefer Your Friendly Moderator
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    Has the work already been done?

    Is there a way you can reattach the piece on your own safely and securely?
     
  7. Celtic Blue

    Celtic Blue New Member

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    Looking at the part on our car, it seems to me that it should be straightforward to determine if the part was hanging before hand. If the nuts are still in place with broken pieces of the plastic still attached then something knocked the piece loose. If the fasteners were missing then it might have been hanging down.
     
  8. dogfriend

    dogfriend Human - Animal Hybrid

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    Wow. I thought that the frame wire was alot more protected than that. How would you be able to scrape it on something without doing other damage under the car?
     
  9. V8Cobrakid

    V8Cobrakid Green Handyman

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    I've bottomed out on that piece before... I'm glad mine is still ok.

    I agree: safety hazard
     
  10. patsparks

    patsparks An Aussie perspective

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    It's impact damage. I had a shield come off mine on a 4x4 track, I accept it was my fault.
     
  11. edthefox5

    edthefox5 Senior Member

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    Where is that shield located please? Right under the backseat area?
     
  12. dwreed3rd

    dwreed3rd New Member

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    I did not see a reply, but her 15k services sounds like it's also her first 15k on the car.
    Are you saying that if a part is improperly installed at the factory, that any damage to it, as a result of the defective workmanship, is the owners fault?
    Or are you saying that you can expect things to start falling off of your Totota Prius at 15k miles, so do weekly walk arounds and checking under the car?
    And are you also saying that the dealers 15k service @ $???.?? is a rip off and, so inadequate, that they should not be expected to notice something hanging down from under the car when they go under to change the oil.
    Or perhaps you are suggesting the OP isn't being honest and it wasn't loose to start with, and caused the original damage.
    Or perhars you're impling the warranty does not cover defective workmanship of this nature.
    It's correct that it's impact damage. But if it was the result of a defective part or defective workmanship, why is it the owners fault.
    I'm just curious about your reasoning.
     
  13. morpheusx

    morpheusx Professor Chaos

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    I believe his reasoning is that he accepts responsibility for his actions instead of trying to force a corporation to pay for his irresponsibility.

    This part most likely fell off from one of the following scenarios,
    Running over a parking lot stopper
    running over a center line divider
    bottoming out while pulling into a driveway or garage that isn't street level
    Or running over large debris like a tree branch, fallen tail pipe, or blown out tire.
     
  14. Celtic Blue

    Celtic Blue New Member

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    Depends on what hits it. It is level with the frame as best I can tell, but something centered under it could whack it without hitting the frame or anything else.

    If the fastening system failed within the warranty period, resulting in the part dangling and then being damaged, it is Toyota's problem--and the dealer should have noticed it. If it was fully attached, took an impact and failed it is the owner's problem.
     
  15. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Ed,

    The battery cable runs the length of the car on the driver's side.
     
  16. dwreed3rd

    dwreed3rd New Member

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    O.K. I agree with you if the owner caused the problem to start with. I tried to make the point that if it fell down on it own and as a result was damaged, then I felt it should be covered. I never implied that it should be covered if the damage was incurred while it was still properly installed on the car.
    However, your conditional wording "most likely" makes assumptions not yet in the facts and that the owner is less than scrupulous and trying to srcr*w Toyota, which is your choice.

    I choose to keep an open mind and point out both situations. If it was loose as a result of defective, improperly tightened fasteners, then it should be covered by warranty. If not, then it's the drivers and/or owners responsibility. It is possible that someone other than the owner may have done the original damage.
    But then I don't have a crystal ball, and therefore cannot jump to conclusions as confidently as some.
     
  17. a_gray_prius

    a_gray_prius Rare Non-Old-Blowhard Priuschat Member

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    Wow, so many of you make it sound like I've been driving like one of the dudes on Jackass or I'm trying to discredit the reliability/structural ingerity of my car. I like my Prius - a lot. It's not like I drive it abusively everywhere.

    In reality, I've only really driven it on the highway (and the car is only a few months old, I bought it in February) and paved roads. No parking lot antics, no hitting curbs ever, hell I haven't even taken it to the track (or at least an open parking lot) to learn the limits of the car like member snijd (recent PriusChat thread here). I drove it like a commuter car - I mean it's not like I blew the transmission racing the thing (which I would have to problem with) or driving it like a Land Rover.

    I'm generally used to driving like I'm in my other (lower to the ground) cars, which means avoiding anything things in the road (virtually) at any cost. I guess I'll have to be a lot more careful than I had originally thought with this car - I made the assumption that the car was really well engineered and the HV system lines were pretty well protected (at least a lot better than a soft plastic cover). I mean, the rest of the car seems well thought out/engineered to me...

    I am angry that Fox Lake took my $200 (with coupons, and bringing my own Mobil 1 oil) and even let them do the transmission flush (this is the family car and my mother insisted on it regardless of what I had to say), but they didn't even bother to fix the plastic shield (or even inform me at all of the issue). On top of it all, to know that someone had the same issue with a non-broken shield and got it fixed under warranty. I really don't know how so many of you think I should feel.

    In any case, I took some more pictures. To Dunning Toyota's credit, they did sort of fix it and didn't charge me (since it appears that so many of you believe that I should be paying for all of this since this has to be all my fault).

    This is what it looks like after they reattached it (along with the surrounding undercarriage):
    [​IMG]


    This is another picture of the plastic "shield" put back on - you can see that the scrape is only on the shield and not the surrounding plastic:
    [​IMG]


    Here is a closeup of the clip (sorry about the dirty camera lens). In fact you can see that the clip (male end) holding the damaged "frame" (female end) is in perfect condition and it otherwise unscathed (if I had hit something badly and scraped the crap out of the whole thing, wouldn't the retaining clip and surrounding metal be damaged as well??)
    [​IMG]


    Here is the (supplementary?) bolt that (I think) is supposed to hold the plastic shield in place (I can't say with any certainty if the nut was put there by the dealership or it isthe original):
    [​IMG]


    Here is a picture of the bolt on my neighbor's Prius (I didn't realize how blurry this one is, I'll take another one if you guys want me to - or you can take a look at your own car). I have to say that I'm supposed that there isn't a washer or something wider there holding the plastic piece flush since there's so much space, yet such a small retaining nut (it's barely bigger than the hole for the bolt). At least it would likely provide better retention.
    [​IMG]


    Anyway, the plastic is apparently two pieces: a shield and a retainer - the retainer is the one that's broken and needs replacing (I think, I'm not a Prius-specific expert).
    [​IMG]

    Hell, all I was hoping for was the phone number for Toyota corporate...
     
  18. miscrms

    miscrms Plug Envious Member

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    I'd say the moral of the story is, if you notice something like this tell your service writer immediately so it gets documented. Unless you are paying way to much for your oil changes, its not being done by a hybrid tech, or even a full Toyota tech. Usually its the high school grad garage monkey, only way they can do it for $20-40. While I think people here believe your story, you have absolutely no way to prove to the dealer that it fell down before it got damaged. If the dealer covers it, and then has to send that part back to corporate to justify the warranty coverage, there is a good chance they are not going to pay him for it because it has impact damage. Some dealers might do it anyway to keep a customer happy, but most won't in my experience.

    Rob
     
  19. fish_antlers

    fish_antlers New Member

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    not sure how this could possibly be a warranty claim. you should sell bridges.
     
  20. dogfriend

    dogfriend Human - Animal Hybrid

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    My first post may have been too subtile - I was asking how could this part get damaged without having other damage occur underneath the car. I don't think that the damage occurred until after the piece was hanging down and then scraped on something. I'm basing this on where the scrape is and lack of damage to other areas in the photos.

    It looks to me that the part is still functional with the scrape and should be fine, although a larger washer at that fastener wouldn't hurt anything.

    I would also be concerned that the dealer didn't find this while it was on the rack and take care of it.

    I'll be checking the fasteners on my car next time I do an oil change.