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2001 service codes "wanabe owner"

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Raqune, Oct 8, 2008.

  1. Raqune

    Raqune Junior Member

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    I want very much to be a Prius owner, but there are so many unknowns...Olhje

    I am seriously looking at a 2nd owner 2001 prius w/ 135k mi. I took it to an independant toyota specialist (advertized as trained in hybrids) for a pre-purchase inspection (possible mistake?). I called 3 different dealers in area before deciding who I would take it to - they all said there isn't really any way to check hybrid battery or E-drive system for relative life or health, if there was anything wrong the computer would know it and give a warning - they didn't seem to offer anything different than the independant shop.

    I can live w/ need for fluids, belts & tuneup stuff - but they also found several codes that they said may or may not be serious. The mechanic said some of the codes may have been due to car sitting too long and jumpstarting it (possibly incorrectly), but some looked current yet there was no "check engine" or other warning light on (lights all working during start sequence); is this possible? He suggested clearing the codes and driving for awhile to see what comes back (hard to do if I don't own the car yet).

    The codes as listed by mechanic were:

    Eng & Ect code
    P3191 Engine does not start

    ABS - VSC
    C1213 HV system communication circuit malf.
    C1215 Low battery positive voltage of linear solenoid
    C1291 Low battery Positive voltage or
    abnormally high battery positive voltage
    C1259 HV system regenerative malf

    HV CCS (No code description)
    P3101
    P3130

    HV ECU
    P3101 Engine sys malf.
    P3130 Inverter cooling sys malf
    (he seemed most concerned about this last one)

    Reasearch I've done show if anything in the E-drive system is faulty it would be thousands$$$ which would eliminate any savings I ever hope to obtain on fuel cost.

    Is anyone out there familiar w/ this code pattern and have suggestions?

    The mechanic also found the catalytic converter was cracked about 1/3 the way along the body weld, he said it wasn't leaking and may present no problem but wanted me to be aware. Is this a problem?

    Much thanks in advance for any advice you can offer!

    P.S. Since I am new to this I do not understand some of the acronyms used related to the hybrid system, is there a thread somewhere that explains these?
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    How long of a test drive did you take, and were all warning lights off during that period?

    I hate to be a "wet blanket" but unless you are a competent DIY auto mechanic who wants to have a hobby of working on your Prius, I would discourage you from buying this vehicle. The repair costs are likely to be quite high over time.

    The catalytic converter will fail eventually and cost ~$1,600 to replace as it has a unique design.

    The P3191 engine does not start code is probably related to the need for the engine ECU to be updated, which will cost ~$1,000 if new, maybe a few hundred $s if you can buy a salvage unit with the correct part number. If you already owned the car you might be able to achieve temporary relief with a complete tune-up and throttle body cleaning.

    The P3130 inverter cooling system malfunction probably means that the inverter coolant pump is not working. This results in the inverter overheating, failure of the DC to DC converter, and causing the Cxxxx codes shown. This will cost a few hundred $ to replace. However, the inverter may have been damaged due to the overheating; hard to tell until the pump has been replaced and the car has been driven for a while.

    What if the electric steering gear fails, or the transaxle starts to make a whining sound, or the traction battery dies. Any of those failures would not be unheard of at the odometer reading your car is at, and each will result in a healthy four-figure repair bill.
     
  3. Raqune

    Raqune Junior Member

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    I test drove it once for about 20min, then I was allowed to take it overnight so I could have the mechanic check it out, that time we drove it for maybe a couple hours total. It seemed to drive fine, no warning lights or strange noises.

    I love the technology of the prius but do not have time for DIY right now, that is why I wanted to determine health of car before buying.
     
  4. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Its hard to determine the health of the car given at least one pre-existing problem; who knows whether another problem is hiding in the "noise" raised by the DTC that had been previously logged. If you only drove the car for a couple of hours, depending upon the ambient temps in your area that may not have been enough time for the inverter to overheat (assuming that the inverter coolant pump is not functioning per DTC P3130.) That pump is located near the driver's headlamp and sounds like an aquarium pump. The inverter itself is probably OK if you could drive for two hours without incident.

    I agree with your mechanic's suggestion to clear the codes, then drive the car for an extended period to see what comes up. However I understand this is not feasible since you don't own the car.

    You should understand that with respect to the electronic parts of the car (such as the traction battery), it is difficult to forecast remaining life. One day the car is working great. The next day several instrument panel warning lights are on and you are facing a $3K bill.

    Depending upon the acquisition price and your appetite for risk, this might be a good purchase - or not. Good luck with your decision.
     
  5. Raqune

    Raqune Junior Member

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    The asking price for the 2001 prius is $8,500, I offered $6,500 due to codes and they refused to even approch owner w/ offer (its on consignment). They offered a 90 day warranty, but I think this may only be for labor (and they would use after-market or used parts rather than new from dealer) - they have a toyota techhnician that works for them part time as a 2nd job. The owner of consignment business contends that if there were a problem the check engine light would be on so he believes these codes to be irrelevent as long as car drives fine and no warnings are present. I considered offering $7,500 w/ labor warranty.

    Is it possible for there to be a real problem with no warning lights or messeges? How can this be? I assume if someone went in w/ a scan tool to investigate the warning and clear the check engine light they would clear codes also. Their technician said the triangle mesage might clear w/ shut down & restrart, but the check engine light would remain lit until cleared w/ scanner. Have you heard of a prius failing to light check engine light when a real problem existed?
     
  6. JimN

    JimN Let the games begin!

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    If Mr. Consignment Owner believes problems don't exist why hasn't he had Mr. Moonlighter clear the codes? Sometimes idiot lights come on without codes and sometimes idiot lights go out after the code is set. IMO if you really want the car then stick to your original price or get a better warranty or walk away. In NJ that car won't pass inspection and you'd be stuck fixing it.

    My position is that $8500 is the asking price for a car in good working order. If ~$2000 worth of parts are going to be needed soon then your offer is fair. If all those codes can be cleared by a Scangauge it takes 30 seconds & <$200 for the Scangauge. This place does not instill confidence. Walk away. You might get a call if the car doesn't sell.
     
  7. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The check engine light will appear only if the engine ECU has logged a DTC. Prius has several ECUs capable of logging DTC, including the systems controlling the engine, hybrid vehicle, and traction battery.

    The inverter coolant pump, if faulty, will eventually cause the inverter to overheat and voltage on the 12VDC bus will sag. This will cause the hybrid vehicle ECU to log a fault, and will probably cause the skid control ECU to log a fault since that ECU is very sensitive to bus voltage. At that point I would expect the master warning light (the red triangle), the hybrid vehicle warning icon in the MFD, and perhaps some brake warning lights to appear. I would not expect the check engine light to come on.

    However the inverter overheating doesn't happen immediately. Depending upon ambient temps in your area the car may have to be driven continuously for a few hours at high speed. Or, in very hot summer weather, a fault may be registered in a much shorter time.

    Hence, if the car has recently been driven for only short distances, any warning lights may go off since the codes are not being currently logged. However the codes remained in memory so your mechanic was able to retrieve them.

    To clear all DTC and turn off all warning lights, all that is necessary is to disconnect the 12V auxiliary battery negative terminal for several minutes, then reconnect. However, the car will not be ready for an emissions test until it has logged a reasonable amount of driving time without 12V power interruption.

    To me, $8,500 is a fairly high price for a car with that many miles and with at least two known faults (catalytic converter seam crack and inverter coolant pump failure) - unless it is in perfect cosmetic condition inside and out... A new pump will cost a few hundred $s and you could replace it yourself without much trouble - if you have reasonable DIY auto skills.
     
  8. tochatihu

    tochatihu Senior Member

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    Typically I would chime in as the fanboy and say Patrick is pessimistic. But I am currnetly working with a 2001 owner on PriusOnline who has a bad HV, maybe 1 month past 8 years, and Toyota is slapping her around. In other words, perhaps beginning to tire of defending NHW11 against all comers.

    Stand by your first money offer or walk away. Other used Toyotas, or Hondas, aren't such bad cars either you know...

    Couldn't that cat conv be MIG-welded, though? :)
     
  9. Raqune

    Raqune Junior Member

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    Yes, I was hoping the cat could be welded but needed to check w/ a shop who could do this. I am also looking at Toyota Corollas, but was so impressed w/ the Prius technology (I'm an engineer at heart, even though working in electro-mechanical maintenance field) that I really wanted to jump on the band wagon.

    I really appreciate everyone's feedback, it has been very helpful! I am alot more confident that my original gut feeling was correct. It seems that used Prius' outside of warranty are going to have shakey marketability for awhile until hybrid technology proves itself up to the 250,000+ mi in everyday life that a standard Toyota is typicaly known for.

    During my online research (chat groups & ebay) I ran across several early Prius' that had failed "transmissions", sounds like MG2 is the main point of failure. Has anybody heard what these failures might be caused by? Since it's basically just an electric motor it seems winding health could be determined with a megger test. However, if failure is caused by (inverter problem, software glitch, driving style, cooling failure, etc.) whatever could at anytime overload / overheat and destroy any healthy motor then megger testing would not be as helpfull. Any experiance on this?

    Frankly I am surprised - with all of the onboard self diagnostics that go on, an ECU somewhere would not sense an over-load condition and shut it down before allowing self destruction. Most motor driven equipment I work on everyday have thermal overloads to protect the motor. Especially inverter driven equipment, because the inverter is monitoring speed, power, temperature, etc. constantly and will not even run the motor if something is wrong (unless programmed improperly). Assuming voltage, current and heat are likely all monitored it sounds more like either a programming glitch or something in the tranasmission fluid breaking down the winding insulation.