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Prius died while it was being driven

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by jtl, Apr 20, 2009.

  1. jtl

    jtl Junior Member

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    My 2005 Prius died when my girlfriend was driving it. All the warning lights lit up first and then it went dead. This morning, the Toyota dealer here in Chicago called and said they found a blown 15 amp fuse and replaced it. It started right up but then died again when they put it into drive (the fuse blew again). Now they want 3 hours to take apart the dashboard and find the problem of what is blowing the fuse. I'm sitting on pins and needles waiting for the answer. I'm afraid that they might come back with a very expensive problem to repair. This is a re-built car that I got from LA Auto World in Los Angeles through ebay. It already had one electrical problem a few weeks after I got it in May, 2008 and now this one. Does anyone know if these cars are prone to electrical problems? The dealer, LA Auto World, said that it was just a sheet metal kind of accident on one side but I had a body shop look at it and they said it was in a major accident because the frame was straightened and re-welded. Does anyone know of any recourse I have with the dealer who apparently hid the seriousness of the accident? The Toyota dealer here in Chicago said that because the car was rebuilt, Toyota will never warranty any work they do on it.:mad:
     
  2. qbee42

    qbee42 My other car is a boat

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    You buy a rebuilt car and you take your chances. There is a reason that insurance companies total a car that was in an accident like yours. The Prius isn't prone to electrical problems, but they do have a lot of electronics and wiring to mess up in an accident.

    Tom
     
  3. Celtic Blue

    Celtic Blue New Member

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    Unless you have it in writing or on tape about all you can do is try to file a complaint. Used vehicle sales are like that, they will say what it takes to make the sale. They are corrupt by nature. Plus the sales folks bounce from dealer to dealer.

    It's not Toyota corporate that is the problem, it's the dealer(s). Dealers will create an excuse not to honor their own warranty, or absolve themselves of actually offering one on their work. So you never really have a dealer warranty anyway, just the illusion of one. You can get honest ones that will fix their own mistakes...or not. Personally, if a dealer tells me they won't warranty ANY work they do on a vehicle, they will never see me or my vehicle again. They are telling you they really don't need your business, but will work on you car for money if you insist.
     
  4. a priori

    a priori Canonus Curiosus

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    I would say Shawn has had at least one pretty bad experience to make such general, blanket statements about used car dealers and Toyota dealerships not honoring warranties. Still, the truth is that your recourse against the LA folks is most likely going to be a claim for fraud. You will need to find out whether there is an applicable consumer fraud statute in CA (meaning, does it apply to sales of automobiles and do you have time left to make the claim), and whether you are able to file the claim yourself. I suggest an attorney, but the cost for the lawyer may well approach the costs you'll have in making the necessary repairs.

    On the Toyota dealer end, please understand that if your car was listed by the responsible insurance carrier as totalled, then its VIN record will be listed and Toyota's warranty will be voided. The only warranty you have is from the re-seller. If the re-seller offered nothing, then check to see if there are any California laws that require a return period or minimum limited warranty.

    One option for you is to find another buyer who is looking for a Prius to do a major change on -- conversion to full EV, for example. If the body is in good shape, then the buyer can take advantage of the lowered price being related to things the buyer intends to change anyway.

    Sorry not to bring better news. Here's hoping someone out there can contradict at least some of my sobering statements.
     
  5. TonyPSchaefer

    TonyPSchaefer Your Friendly Moderator
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    The decision was made and the chances were taken. That's all there is to that chapter of the story.

    Let's now focus on moving forward. What's blowing that fuse?
     
  6. 2009Prius

    2009Prius A Wimpy DIYer

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  7. Mike Dimmick

    Mike Dimmick Active Member

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    15A fuses: DOME, FR FOG, HID, AM2, EFI, PWR OUTLET FR, PWR OUTLET, ECU-B, RR WIP, M/HTR, ABS MAIN3. I can't see how losing front fogs, HIDs, power outlets, rear wiper or mirror heaters would be a shutdown problem.

    DOME is mainly interior lighting but does also seem to be involved in powering the Body ECU and the Certification ECU and receivers for Smart Key. Even if the fob is in the slot, I think losing DOME would lose the Body ECU and the car would forget it was supposed to be ON. You would get some warning lights triggered by the emergency power supply (bank of capacitors in the trunk next to the AUX battery) but these won't last very long.

    AM2 is involved in engine control, ignition, push button start, shift control, illumination, and the hybrid system. It appears to power the four injectors, and also the Power Source Control ECU. That ECU is responsible for handling the Power switch and routing power appropriately.

    The EFI fuse powers the Engine Control Module. No ECM = no engine.

    ECU-B powers the Gateway ECU, which converts between the various communication buses: CAN, for fast communications between e.g. HV ECU and ECM; BEAN, the Body Electrical Area Network, for Body ECU, Power Source Control ECU, Smart Key, etc; AVC-LAN for the multi-function display. It also runs the MFD.

    ABS MAIN3 provides power for the brake control power supply (aforementioned bank of capacitors). I would expect a failure here to trigger a DTC (C1377/43, Capacitor Malfunction) and probably a switchover to hydraulic braking (front brakes only, no assist), but not a complete shutdown.

    Given the car's history I'd be inclined to get all the wiring harnesses thoroughly checked over for short-circuits.

    AM2 and EFI should be fairly easy to diagnose. Wires runs everywhere in the car from DOME, e.g. the map lights and centre interior light, door and trunk courtesy lights.
     
  8. Bobwho

    Bobwho New Member

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    IF you get the car back from the dealer without having it fixed:

    Buy a scan gauge and see what codes come up.
    Buy the manual on the Prius and learn how to read the electrical diagrams.
    Buy high voltage electrical line man gloves. Wear another pair of disposable gloves inside of those. Keep the rest of your body out of contact with all wires, connectors, etc.
    Buy a multi meter, learn how to use it. Learn how to troubleshoot electrical short circuit problems without getting electrocuted.
    Get a triggered sweep oscilloscope from a place like Fry's electronics. Learn how to use this without damaging either yourself or the car's electronics.

    Better yet don't even think about going into the wiring, you will get hurt or die.
    You have a large learning curve ahead of you, otherwise:
    Give up and scrap the car.

    Anyone who asks what to do about checking electrical circuitry without a degree in electronics will end up dead or with a dead car from idiotic things that they do.

    I am sorry about the answer but it is not an easy thing to answer. This car is a complex electromechanical device with more traps than the US Government has in the Internal Revenue Code.
     
  9. jayman

    jayman Senior Member

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    I wonder if they just spliced the broken parts of the harness together? Most splices are poorly done, eg just a cheap crimp-style splice, no heat shrink, no nothing.
     
  10. richard schumacher

    richard schumacher shortbus driver

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    A dealer technician will eventually find the short in the wiring harness where the insulation has worn through because it was not repaired correctly after the accident. Consider yourself lucky if this costs less than $1000.
     
  11. zonie911

    zonie911 Member

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    I agree with Mike. It seems like "LA folks" rebuilt the car and then crossed their fingers. I would have someone go over it thoroughly before filing any claims against the company. If it goes to court (which it prob. will have to) you will need all that info in advance anyway.
     
  12. vertex

    vertex Active Member

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    Lets not give the poor man a heart attack. The problem could be simple and easy, although time consuming to troubleshoot. Assuming it is not fixed when you get it back, I would positively identify the fuse, and check to see what is connected to that fuse. You will need to disconnect everything, or everything that you can reach on the net, and then verify that the fuse no longer blows. If it does blow, the problem is still in a connected module or the harness. If not, connect one item at a time back on until it blows the fuse. You will then need to either repair or replace what is causing the problem.
    These cars are no more dangerous to work on then any other modern car. The highvoltage cables are all insulated, so you should not accidentally hit the HV. Don't wear any jewlery, and you should not get a serious shock. If you need a schematic, I can email you one.
    Oh, if anyone thinks I'm crazy, I just rebuilt a totaled Prius, I am a electrical engineer, and I think the warnings in the manual about wearing HV gloves were written by lawyers.
     
  13. Celtic Blue

    Celtic Blue New Member

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    More than one, but going in eyes wide open usually keeps me out of trouble. Are you going to make a positive "blanket statement" about used car dealers? I stand by my classification of them. I grew up near the "odometer rollback capitol of the world." If there is a way they can misrepresent something to make a sale, they will do it. Recognize that and you should be okay.

    Toyota dealerships have not impressed me for the most part, although the latest one I've dealt with has done much better than several previous so I'm cautiously optimistic. Compared to Honda and Nissan the sales side of Toyota was frequently awful, bad enough that it was many attempts over 10 years before I finally bought one (had to go out of state at the time to pull it off.) Toyota "service" in Albany, Georgia did manage to produce the worst experience I've ever had with any dealership by far--crooked, lying, and incompetent are the most fitting adjectives.
     
  14. edthefox5

    edthefox5 Senior Member

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    Hey don't blame the Toyota dealer. :confused: Your post seems to insinuate that you were aware of the nature of the car when you bought it and btw, your title plainly states SALVAGE. Good luck suing that guy. Remember the 50 forms you signed when you bought the car. One of them stated that you were 100% aware and down with the salvage issue. Class dismissed.
    Now there's many people on this forum who will gladly help you including myself. First thing you need to do is buy a Scangauge here at PriusChat (see Priushop button on top of page) and that device will tell you what the code numbers the car is throwing. With that code info we can lead you in the right direction towards fixing your car. It might be rather simple.:) Good luck.
     
  15. patsparks

    patsparks An Aussie perspective

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    I always thought the idea of repairing a crashed car was to conceal the severity of the crash?
     
  16. qbee42

    qbee42 My other car is a boat

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    I believe that is legally qualifying in many states. ;)

    Tom
     
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  17. Mike Dimmick

    Mike Dimmick Active Member

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    HV gloves are a requirement if you're working on the high-voltage sections of the car with the HV battery connected (transaxle, HV battery, inverter, air-conditioning compressor). However, the HV battery is only connected to the rest of the car with normally-open relays, which are switched on only when the car is made READY. Therefore it should be isolated, as long as there hasn't been a fault that welded the contacts closed on both relays. The main fuses/fusible links should blow before this happens.

    To be very sure, the battery has a service plug in the middle (electrically) which, when unplugged, stops current flow between the battery's end terminals. Once this is disconnected, there's still a (much smaller) risk of shock between the main battery terminal and the service plug contacts, at half the full voltage, but a very low risk of HV anywhere else in the system - generally the manual says you don't need the lineman's gloves once this plug is out, unless you're actually working on the battery itself.

    You don't need HV gloves if you're only working on 12V systems, which is all the rest of the car's electrics.
     
  18. jtl

    jtl Junior Member

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    I just got a call from the Toyota Dealer in my area here in Chicago. He said they finally found the problem. It was the Hot Water Storage Tank Water Pump. It's on order and is supposed to be done tomorrow. Total price including labor to trace the problem is going to be $1,289.59. The cost of the part itself is $130. He said that no one near Chicago stocks the part which makes me think that this is a rare problem. He also suggested changing the fluid in the brake lines (they vacuum or blow out the old fluid first), and doing something for the automatic fuel injector cleaning system which would all cost an additional $550 (approx.). However, I am still angry at the dealer who in his ebay ad for this vehicle said "We purchased this flashy red Prius with some minor damage to the LEFT side of the front end. We replaced the left front fender, the complete headlight, bumper and hood. We used all new OEM Toyota factory parts to insure proper fit and quality repair work. Veicle was repaired and repainted by I-CAR certified industry professionals again to insure proper fit and quality repair work. The air bags on the car were NOT deployed and are original to the car." This is why I bought the car, it sounds like it was in a minor accident. When it came to Chicago, I had it inspected by a body shop that said that the frame had definitely been bent and straightened and re-welded. They said they would give me my money back but I was already out $900 for the delivery and $488 for a Toyota reair and was looking at another $900 to get it back theres. Does anybody know a good fraud lawyer in Los Angeles?
     
  19. qbee42

    qbee42 My other car is a boat

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    This pump sits in a spot where it is often damaged in a front end collision.

    Tom
     
  20. jayman

    jayman Senior Member

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    So is a chemical engineer