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High speed in N (and ICE @ 0 RPM)

Discussion in 'Gen 2 Prius Technical Discussion' started by The Tramp, Sep 24, 2009.

  1. The Tramp

    The Tramp Italian Prius Expert

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    Hi Everybody,

    As you may know, I run a forum in Italy.

    One of the members, misinterpreting my warnings, has taken the habit of letting his prius go downhill, with ICE off, in N.

    He afferms that he has touched a top speed of 135 Kph ( 84 mph) in these conditions.

    I pointed out to him that in doing so MG1 has reached an astonishing speed of -12200 RPM when the phisical limit is -10500 and the Prius is programmed not to overtake -6000 RPM.

    My question is (I will later tell him) what damages can happen by overrevving the MG1?

    Oh, for the books, he does slow down to 50-60 mph before shifting back to D.
     
  2. efusco

    efusco Moderator Emeritus
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    That's interesting...he's gone that fast with a true ICE off Neutral? Must be a hell of a hill and he must be starting pretty slow. I guess that rules out "The MG will explode over 10k rpm" theory doesn't it!
     
  3. Bob64

    Bob64 Sapphire of the Blue Sky

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    He should try shifting back into D to see if it'll even start the ICE at that speed...

    Anyway, if hes applying the brakes to slow back down in neutral, hes wasting more energy then hes saving by going ice-off.
     
  4. The Tramp

    The Tramp Italian Prius Expert

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    All you have to do is to glide below 40mph and put it in N before the downhill. I do this here where it's an underground highway with a low downhill gradient that keeps the car at a steady 55 mph in N and I know that I am within the RPM limit and putting it in D at the end causes ho harm. (I hope).

    On a motorway with a 2.9% gradient on my old car (Cx 0,30) I used to achieve 65-70 mph in neutral - never tried it on the Prius because I know that with a better aereodinamics the car will go faster and I will overtake the MG1 Max RPM.

    Maybe there is no physical limit on the RPM of MG1 when free-wheeling but I dare not imagine what would happen if the Roman would put the car in D while free-wheeling at over 80 mph.

    And I don't want to be the guineapig! :D
     
  5. The Tramp

    The Tramp Italian Prius Expert

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    :D
    BOOM!
    :eek:

    We do not know the characteristics of the hill. Many hills go back up so he is on the top of the first hill at, say 35 MPH, glides, shifts into N just before the descent, reaches 90 mph on the apex, and climbs again with momentum and when he reaches a decent speed, shifts into D.
     
  6. efusco

    efusco Moderator Emeritus
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    Oh, I know how to do it, I use an ICE off glide up to about 61mph daily on my commute. Just getting up to 80-85mph from that slow must be a pretty long and fairly steep hill.

    As far as putting the car back in D...not a problem at all...in fact it's certainly better for the car than exceeding 10-12k rpm for MG1--remember that MG1 will automatically slow down with the ICE spinning. Quite safe to do.
     
  7. David Beale

    David Beale Senior Member

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    He will eventually destroy MG1. There is obviously a "safety margin" built in, otherwise he would have already heard a terrible crunching sound as MG1 destroyed itself and the rest of the HSD. But if he keeps doing it the MG will eventually disintegrate, taking out the rest of the drive system with pieces flying/floating around in there.

    Isn't coasting in N downhill illegal in Italy? It is here in North America. I don't understand why anyone would do it. Too lazy to use the accelerator pedal to find "hyper stealth"? He -may- have saved a few euros in fuel. He -may- do about 3000 euros in damage real soon now.
     
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  8. hobbit

    hobbit Senior Member

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    I agree that that's a heck of a hill, because I think the most
    I've ever touched in warp-neutral is 68, maybe 70 MPH by which
    time both air-resistance against the car and the windage from
    the MG1 rotor screaming around a touch over 10K RPM were exerting
    significant retarding force on the vehicle! MG1 is likely good
    for shortish bursts of that sort of speed; you wouldn't want to
    spin it that fast all the time, and it would be almost impossible
    to do so. But in random experiments with engine-out conditions
    I've made the butt-dyno determination that over 50 or 55 MPH,
    warp-stealth [spinning the engine too] is less drag on the car.
    .
    _H*
     
  9. richard schumacher

    richard schumacher shortbus driver

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    Tell him that his action re-inforces unfortunate stereotypes of Italians and machinery :_>
     
  10. The Tramp

    The Tramp Italian Prius Expert

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    Allow me to tell you a joke:

    Q. How do you make an Italian jump a cliff?
    A. Tell him it's illegal.

    :D

    And no, it's not illegal.
     
  11. RolfS

    RolfS Junior Member

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    Nothing will happen, by driving the car in neutral while going down a hill no matter how fast you go. I don’t know why everyone keeps getting this wrong. I have posted this information in the past and everyone keeps getting it wrong, still. Its like an urban legend.

    The computer software is designed to take care of the car to prevent it from being destroyed. It is all written up in the 2004 Prius New Car document.

    What is dumb about going down the hill in neutral is that you don’t regain any energy to charge the HD battery, because it shuts off all the output transistors that would normally charge the HD battery. So the SOC of the HD battery just decreases going down the hill.

    The software will take it out of neutral automatically, without you knowing, under the following conditions:

    1. When breaking: it takes the car out of neutral. This is hidden from you and the car as far as you are concerned is still in neutral.

    2. When the speed of the car gets too fast it tuns on the engine to prevent MG1 from over revving.

    There is another reason, but I can’t remember right now.
     
  12. efusco

    efusco Moderator Emeritus
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    You may have posted this before, but if so it was inaccurate then and still is now.

    Those of us with the ability to monitor such things know that both of your points above are completely incorrect. When in neutral the engine can not start. And braking does not take the car out of neutral, this isn't hidden from anyone, it doesn't happen.
     
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  13. The Tramp

    The Tramp Italian Prius Expert

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    Oh yes. And I do so confirm.

    There is no way that ICE turns ON when in N and MG1 is overrevving.

    And when braking, there is no rigenerative charge, it's brake pads only.
     
  14. RolfS

    RolfS Junior Member

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    I was not wrong before either. I am not making this up. Here is a direct quote from the Toyota documentation. Look it up yourself:

    On Page TH-5 (3. Hybrid Tansaxle)

    Clutch-Less System

    A clutch-less system has been adopted to mechanically link the front wheels and MG2 via gears and a chain. To disengage the motive force in the neutral position, the shift position sensor outputs an N position signal to turn OFF all the power transistors in the inverter (which connects MG1 and MG2). As a result, the operation of MG1 and MG2 shuts down, thus rendering the motive force at the wheels to zero. In this state, even if MG1 is rotated by the engine or MG2 is rotated by the drive wheels, no generation of electricity occurs because both MG1 and MG2 are inactive. As a result, the SOC (state of charge) of the HV battery decreases as the shift position remains in the “N†position.

    On Page TH-46 (3. HV ECU Control)

    Shut Down Control

    Generally, MG1 and MG2 are shut down when the shift position is in the “N†position. This is because MG1 and MG2 must be stopped electrically as a means of shutting down the motive force, since MG2 is mechanically joined to the front wheels. However, the shut down function is canceled under the following exceptions:

    · During driving, if the brake pedal is depressed and a wheel lock up, the ABS with EBD is activated. After rotation of the wheel. Even if the shift position is in the “N†position at this time, the shut down function is canceled to allow the wheel to rotate. After the wheel rotation has been restarted, the system resumes its shut down function.

    · When the vehicle is driven in the “D†or “B†position and the brake pedal is depressed, the regenerative brake operates. At this time, as the driver moves the shift position to the “N†position, the brake hydraulic pressure increases while the request torque of the regenerative brake decreases gradually so as not to create a sluggish brake feel. After this, the system effects the shut down function.

    · When MG1 and MG2 operate at higher speed than the specified level, the shut down function is canceled.
     
  15. efusco

    efusco Moderator Emeritus
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    You're misinterpreting what you're reading.
     
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  16. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Rolf,

    Regarding #1 above: the car is taken out of neutral only to the extent that a wheel has locked up. If no wheel is slipping, then the system will return to N. See the last sentence of the first bulleted text in your quote below.

    Regarding #2 above: I ask that the contributors to this string read the last bulleted text below.

    Does anyone have instrumentation that shows MG1 RPM? If yes, has that individual allowed MG1 RPM to exceed 11K to see what would happen? (I had the Ecrostech scanner for my 2001 which did show MG1 RPM, but at that time I did not have the idea to put the car in N at high speeds...)

     
  17. efusco

    efusco Moderator Emeritus
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    Yes Patrick, I've briefly exceeded 10k rpm (not by much) as demonstrated w/CAN-View. NOTHING happened.
     
  18. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Evan,

    OK, if the MG1 speed limit is supposed to be 6K RPM and you got MG1 above 10K RPM, then it would appear that the NCF text is not correct. This wouldn't be the first time that the text was found to be inaccurate...
     
  19. efusco

    efusco Moderator Emeritus
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    MG1 limit is 10k RPM in the Prius II...I did not exceed 10k for long or by very much, so there may be a 'fudge factor'/safety margin built in, but I don't think so.
     
  20. DaveinOlyWA

    DaveinOlyWA 3rd Time was Solariffic!!

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    if what u say is true, why can t the Prius be towed?

    it specifically states you must flatbed it