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2007 prius trunk hatch release rubber piece melted

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by wshpoon, Nov 4, 2009.

  1. wshpoon

    wshpoon New Member

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    When I try to open the trunk, the rubber piece that you touch in order to open the trunk seem to have melted. My fingers turn black every time I try to open the trunk. Does anyone know what that rubber piece is called or the part number so that I can replace it? The dealer wants to charge me around $200 to do it, but I'd rather save the money and do it myself.

    Has anyone else experienced that or is it the hot Florida weather that's the culprit?

    TIA

    -Wazir
     
    Bjorn45, hybridlover and Mickey9201 like this.
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    This is a new one. The switch costs $71 plus shipping at Champion Toyota, Houston:
    Champion ToyotaWorld

    $200 at the dealer is not bad considering MSRP for the switch is $94. Good luck.
     
  3. richard schumacher

    richard schumacher shortbus driver

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    That is odd. Has it ever been exposed to some harsh chemical?
     
  4. alanh

    alanh Active Member

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    Yeah -- it gets to 115F here, and mine hasn't melted. I'd suspect the chemical contamination.
     
  5. epithumia

    epithumia Average Guy

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    Mine has melted as well; it does get hot here in Houston, and I can't think of how it could have been chemically contaminated unless I drove through something that had no visible effect on the rest of the car. We don't even use it all that often.

    The dealer wants $317 to replace it, which is somewhat hilarious. I believe this is a defect issue and am going to at least try to get them to fix it under the overly expensive warranty I was dumb enough to buy.

    Also found out today that the stock tires need replacement after only 38K miles. Not really happy about that either.
     
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  6. richard schumacher

    richard schumacher shortbus driver

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    The very air in Houston is chemically contaminated :_> At least you'll get some value out of the extended warranty.

    Judging from reports here most people get less than 38K from the stock tires.
     
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  7. edthefox5

    edthefox5 Senior Member

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    Yup...... Tampa here and my 07's melted too. Hadn't opened the trunk for a few months and first time it felt like grabbing on to a candy bar. It sure got hot here last summer didn't it? Brutal.

    Please post and let us know how the replacement went. Thanks.
     
  8. bedrock8x

    bedrock8x Senior Member

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    One of my solution to melting plastic/rubber is to cut a piece packaging tape about the same size and tape over it.
     
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  9. littledivot

    littledivot New Member

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    this same thing happened to me..... The handle was always very gummy and sticky since I first bought the car brand new. Today, in south Florida, when I walked to my car, I noticed 3 globby black gummy drips on my license plate and under the handle. The whole thing actually dripped away. I will be very dissapointed if I have to pay for a new handle. This should not happen. Are there any
     
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  10. 2009Prius

    2009Prius A Wimpy DIYer

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    I wonder if the 07 Prius cars got a batch of bad rubber covers.
     
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  11. Walt999

    Walt999 New Member

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    I have a 2007 and was in Tucson AZ a few days at 108 degrees and nothing has melted or got sticky.
    Walt
     
  12. Patrick Wong

    Patrick Wong DIY Enthusiast

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    This is what my dad did when he owned my 2007. I replaced the switch when I assumed ownership, see this link:
    http://priuschat.com/forums/gen-ii-...g/78687-how-replace-hatch-opening-switch.html

    I think that some bad rubber covers entered production.
     
  13. alau802

    alau802 New Member

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    I have the same problem. Going to the dealer to see if this should be covered warranty.
     
  14. alau802

    alau802 New Member

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    UPDATE: I went to the dealer this weekend and they went ahead to replace the melting unit under my extended warranty.
     
  15. macmaster05

    macmaster05 Senor Member

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    NICE! Next time it happens, put it in your mouth and chew on it. I bet it tastes like a gummy ball of sweet Toyota goodness.
     
  16. Octane

    Octane Proud Member of 100 MPG Club

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    LOL... and I thought it was me. I thought somebody tried to modify the latch with that black mastic that is used for sealing coaxial cable connectors in RF applications.

    How the hell could Toyota have made a mistake like that? I've never heard of a rubber component devulcanizing in use? ROFLMAO.
     
  17. Lamboalex

    Lamboalex Hyper-Miler in training

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    Mines doing the same, it drives me nuts that my fingers have black gunk on it everytime
     
  18. tsaar

    tsaar Junior Member

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    i'm having the same problem...
    The dealership says that I'm out of warranty for 8 months so it's not covered.
    I'll go there in person to see if they can make an exception.
     
  19. mrichards86

    mrichards86 New Member

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    I can confirm the same issue with my 2007 I just bought.
     
  20. tsaar

    tsaar Junior Member

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    so anyone convinced a toyota shop to fix it for free although warranty was expired?
    After all it's a design fault...