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PS Error - Power steering problem

Discussion in 'Generation 1 Prius Discussion' started by baja454, Jul 7, 2010.

  1. baja454

    baja454 New Member

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    My '02 has a growling noise only when I turn the wheel to the left. It doesn't seem to matter if it's turned slightly to the left or all the way, the noise is the same and you can feel it in the floor and wheel. If the wheel is straight or turned to the right, there isn't a noise at all. The growl is speed related and seems to be noticeable from 5mph and up. Does this sound like the typical power steering module when it's about to fail?
    I took a video while driving to show the steering wheel, speedo and you could hear the growl as I turned the wheel, but I wasn't able to attach it to this message. I did get the PS error on the MFD 2 times in the last 2 weeks.
    What does the power steering module look like and how tough is it for a DIY'er to replace?
     
  2. bwilson4web

    bwilson4web BMW i3 and Model 3

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    It takes five posts and you can begin to attach stuff.

    Typically power steering failures have been torque sensors getting erratic leading to oscillations. This sounds different.

    I'm wondering if maybe a wheel bearing?

    You might consider pulling the power steering fuse which reverts to manual steering. This would take out the power steering electronics and allow ruling out a wheel bearing.

    Fortunately, the electronic steering ECU is easily accessible behind the glove compartment. But the power steering motor and gears are a single unit.

    Bob Wilson
     
  3. baja454

    baja454 New Member

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    I have 20+ posts... this board would not accept my video format. I will try pulling the fuse tomorrow to see if it goes away or not.
    Thanks
     
  4. baja454

    baja454 New Member

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    Pulling the power steering fuse had no effect on the growling noise. I assume I will have to replace the power sterring module. Is there any instructions online that show how to replace it? How is the power steering monitored by the sensor that displays the "PS" error on the MFD? I've never had another car that tells if there is a problem with the power steering. BTW the car seemed to run better with the fuse pulled... is that possible?
     
  5. bwilson4web

    bwilson4web BMW i3 and Model 3

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    There are three fuses and one relay:

    • 50A EMPS (engine compartment) - this is probably the fuse that powers the steering motor
    • 7.5A ECU B (cabin by driver's knee) - powers the relay that enables the 50A EMPS circuit
    • 5A ECU-IG (cabin by driver's knee) - powers the control electronics
    • EMPS RELAY (50A engine compartment)- enables the 50A circuit to the control module
    Open the hood and facing the engine on the left side is the "Engine Room R/B No. 3" fuse box. Open it up and you'll find:

    • 50A EMPS fuse
    • EMPS Relay (50A circuit)
    In the cabin, the fuse block to the left of the driver's knee, "Instrument Panel J/B" has the smaller:

    • 7.5A ECU B - powers the relay that enables the 50A EMPS circuit
    • 5A ECU-IG - powers the control electronics
    It sounds like you might have pulled the '5A ECU-IG' fuse which would have left the 50A power circuit enabled. If so, it does suggest a failed ECU but I'd pull any of the 50A controlling fuses or better still, the 50A relay to confirm the growling goes away.

    Replacing the ECU should be fairly straight forward. Check the messages as I think someone posted a photo of the ECU located behind the glove box. But I have yet to see any online 'step-by-step' replacement guide outside of the Toyota TIS service. If you go for the paper manuals, Vol. 2 has the repair procedures. However, if you examine the unit you can probably 'noodle it out.'

    Hummm, take photos and make the online version?

    Bob Wilson
     
  6. baja454

    baja454 New Member

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    I pulled the 50A EMPS (engine compartment) which removed the powered steering and made it hard to steer but had no effect on the growling, it sounds the same with the fuse in or out.
     
  7. baja454

    baja454 New Member

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    I just converted the movie and uploaded it as a zip file I made with my phone which you can hear the growl, if you turn up the volume, when I turn the steering wheel.
     

    Attached Files:

  8. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Ok, this confirms the absence of power from the ECU to the steering motor. That it became hard to steer confirms it. But with the growling remaining, I would suspect a bearing and/or CVT problem. This typically is speed related and tends to be louder when turning one direction or the other.

    If the car is stationary in "P" and "Ready", do you get the noise if the wheel is turned one way or the other? This would suggest the EMPS. With a friend turning the wheel, you could get on the ground near the front and isolate the source.

    I was able to open the MP4 and hear the growling in iMovie.

    Once you take the glove compartment out, you should see the EMPS controller with the connectors facing. You could remove all of the connectors, taking the EMPS ECU out, and confirm the growling has gone away. But the fuse test should have shown the same result.

    Bob Wilson
     
  9. baja454

    baja454 New Member

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    If it were a bearing or a CVT problem, would I get the PS error on the MFD like I did?
     
  10. Patrick Wong

    Patrick Wong DIY Enthusiast

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    No, unless your car has a power steering problem plus a halfshaft or bearing problem.
     
  11. baja454

    baja454 New Member

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    It was the left front wheel bearing that is pressed in making all the noise. $250 later, it's back on the road and doing great.
    Thanks all!
     
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