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Thoughts: How to keep water unfrozen in winter outside

Discussion in 'Environmental Discussion' started by SageBrush, Aug 7, 2010.

  1. SageBrush

    SageBrush Senior Member

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    A friend gave me a puzzle: she has an unelectrified barn she keeps horses in during the winter, and is wondering how to keep their water from freezing.

    Winter is high desert at 7000 ft, for up to four months of snow a year and cold spells during winter down to 0F.

    Simple and cheap are better.

    My best (or perhaps worse) thought at the moment is passive geothermal:
    dig a hole for a 4 ft can;
    Isolate the top 1 ft depth;

    The ground around the can will be about 55F, and have a contact area of Pi*r^2 + 2*pi*r*3. If heat transfer to air matches heat transfer to ground for equivalent areas, and the water can cool down to 33F, then steady state ambient can be as low as 22*(1+6/r) degrees F below 33F.

    Please correct my "engineering" or physics as needed, or add a better idea!
     
  2. icarus

    icarus Senior Member

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    Please describe what you mean by "keeping their water from freezing" means. Does that mean a 24/7 supply from some well or other building that needs to flow all the time, or does it mean keeping a stock tank from freezing?

    I have built a number of water systems to draw water from under a frozen lake at -40 that require little or no power (except for the pump).

    Icarus
     
  3. SageBrush

    SageBrush Senior Member

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    Hi Icarus,

    I think it means a container of standing water (that presumably will have the water exchanged periodically.)
     
  4. Airbalancer

    Airbalancer Active Member

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    Could you hook up a compressor air tank and add bubbles to to the water, if the water is moving it will not freeze
    Change the air tank when you change the water
    Also I have no idea what size of air tank you would need
     
  5. Rokeby

    Rokeby Member

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    It seems that horses winter water needs increase due their
    diet changing to dried hay/grass/grain. I never knew that.

    Here's an interesting discussion and in-use analysis of a
    DIY solar stock tank heater.


    Some other ideas from "out in the field" here.
     
  6. SageBrush

    SageBrush Senior Member

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    Interesting idea! Perhaps a scuba tank could be the source. We could ask the horses if they like carbonated :)

    Thanks Rokeby. I find all sorts of interesting things in the website you linked to.
     
  7. icarus

    icarus Senior Member

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    Even an aerated tank will freeze if it is cold enough. For 0F. I would build a box around the water tank, and either spray foam it or put pink or blue board around it, to perhaps R-15, build an insulated cover so only as much of the surface area is exposed as possible, including perhaps a bubble cover and protect the whole thing from the wind. Then if you add water every day or two, there should be enough thermal mass to keep it from freezing.

    We have a wood fired hot tub, where the stove sits in the tub (a simple galvanized stock tank) that sits on the ice in the winter. Even at -10F it only loses ~15-20 degrees in 20 hours. (From 105f to ~85F) The key is to keep the wind off it.
     
  8. SageBrush

    SageBrush Senior Member

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    I gather the water is inside the barn, and has to stay exposed so the animals can come and drink ad lib.

    Any comments about sinking the container into the ground as a heat source ?
     
  9. icarus

    icarus Senior Member

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    How are you going to get the horses to drink from a pit?
     
  10. SageBrush

    SageBrush Senior Member

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    lol. I was imagining the water level at ground level, but it would be easy enough to have the container stick up out of the ground a ways.
     
  11. bisco

    bisco cookie crumbler

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    if there is a water supply, they have hydrants that shut off 4' down, below freezing, but the standing water in the trough would freeze and need to be changed.:(
     
  12. N8JC

    N8JC New Member

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    How about adding something to the water? How much Ethyl alcohol would have to be added to lower the freezing point? Perhaps the amount of Ethyl alcohol would be too high for the horses to tolerate. There are other substances as well. Just not sure the concentrations required to move the freezing point of the water low enough for your needs. =)
     
  13. SageBrush

    SageBrush Senior Member

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    Is this because of inadequate water circulation ? I was imagining thermosiphoning keeping the water next to the air warm.
     
  14. bisco

    bisco cookie crumbler

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    it could be, if the water is moving fast enough, it might not freeze. depends on extended temps i s'pose.:)
     
  15. hyo silver

    hyo silver Awaaaaay

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    Maybe you ned two pits: one for the water, and one for uh...'horse fertiliser' that will decompose and possibly generate enough heat to keep the water from freezing. There might even be some methane to flare off and heat the water.
     
  16. FL_Prius_Driver

    FL_Prius_Driver Senior Member

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    Having spent many a cold morning feeding and watering the livestock. Here are my thoughts-
    1) The most fundamental issue is to keep the wind from blowing on it or by it. Specifically, ensure that the water is in a corner.....but still easily accessible to the human. (The less #$$%^%$# you tromp through, the better.)
    2) Basic farm reality - The lower to the ground the water is, the faster it gets dirty. You don't want the solution to create more problems than the original setup.
    3) Insure that the basic water tank makes it easy to remove the ice on top. My experience is that on nasty cold days, you always make an extra check of the animals (since warm water and a frozen horse is disaster). One of the critical checks is to make sure that the water is available. It's much easier to remove the ice covering on a water holder with slope to it rather than a pure cylinder.
    4) There are many water heaters, dispensers, etc. in farm catalogs that would be the next thing to do beyond the above simple measures. No sense in reinventing those devices when it's cheaper to buy them than build them. I'm pretty sure the desire is for something simple that minimizes the problem with the simplest measures possible.
     
  17. vegasjetskier

    vegasjetskier New Member

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    How deep is the frost line?
     
  18. icarus

    icarus Senior Member

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    Meanwhlle back at the ranch. Let say you have 100 gallons of water in a tank. The weight of that 100 gal= ~800lbs. holds ~800 btus per degree f above freezing. So all one need to is to limit the heat loss from the container to less than that of the btu capacity of that water.

    Calculate how many gallons you replace a day and at what temperature it is going in at. Lets say the water comes in @ 55F, a sort normal well temperature, and you put in 30 gallons per day. (I have know idea of how much water a horse uses!) that 30 gallons of water would have ~ 5500 btus to lose before it freezes. (23 degrees Delta T 23*30gallons*8lbs=5520btus. So all one need to is protect the water from losing that many btus.

    You can do a simple heat loss calc, using say R 10 under the tank (floor) R-20 in the walls, R-20 on top (less any R-0 where horses can drink) and do the calcs.

    For those that may not know, the U value of a structure is the inverse of the R-value. It is a quantifiable measure of heat loss (or gain) through a medium, like foam insulation.

    U*Delta T= BTU/Hour/ft sq.

    Walls Say U= .05*1*32=1.6 btu/sqf/hourt at 0F
    Celiling .04U= .04*1*32=1.28
    Floor .04U= .04*1*32=1.28

    So lets assume the walls are 2'X6 for the long side, 2'X2' for the short side so you would have a total of 32 ft sq of wall, 12 ft sq of floor and "ceiling".

    Heat loss for the sides would be 32*1.6=51 btu/hour @ 0F
    Celing/floor 12*1.28*2=30.72 btu/hour @0f for a total btu loss of ~81 btu/hour.

    So take the 5500 btus of water, and lose 81/hour over 24 hours (1944 btus/day) and you can easily see that the tank won't freeze. Add in some loss through the drinking hole, and do a guess for the btus lost by removing the water that the horses drink and there you have it.

    Like we say in the Solar biz, conservation is everything. Add foam to the outside of the box up to ~R-20-30 keep it out of the wind and it will never freeze.

    Icarus

    Please check my arithmetic, as a quasi dyslexic I am very prone to math errors, as people who know me know. Also, I also have guessed a bit on the U values so they may not be 100% accurate, but should be close enough to prevent the tank from freezing.
     
  19. Rae Vynn

    Rae Vynn Artist In Residence

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    I've seen people float large pieces of thick Styrofoam on top of stock tanks, to reduce air contact, and keeping the water liquid.
    Of course, you would be reusing that styrofoam, not buying new (icky!!) - and, your horses would have to be the sort that don't see chunks of styro on top of their water as tub toys, to be chewed and thrown on the floor.
     
  20. icarus

    icarus Senior Member

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    Barring everything else, a simple RV water heater (propane fired) could thermo-siphon tank water pretty simply. Problem would be getting the controls to fire it at a much lower temp, but that too is solveable.

    Icarus