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Heater coolant loop control

Discussion in 'Gen 2 Prius Technical Discussion' started by trans-V, Dec 14, 2010.

  1. trans-V

    trans-V Junior Member

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    I have noticed that if I leave the temp control set to a high temperature, and turn the climate control OFF, I get warm air flowing through the vents when I move the car at speed.

    When the temp control is set low, this does not happen.

    So I deduce from this that turning the climate control off does not close off the heater coolant loop.

    Does this affect ICE warmup time? I mean, if I leave the temp high, and climate control OFF, will this cause it to take longer for ICE to reach S4 temp?

    I know that leaving the climate control ON with temp set high will cause ICE to run rather interminably. But does it make a difference when you leave it off whether you have left the temp turned up or down?
     
  2. lextoy

    lextoy Active Member

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    slightly off topic, but my grill is blocked for the winter, and i get NO flow thru the vents at speed.
    is your grill blocked?
    my .02 on the coolant loop is being open when you leave it on high, temp fans OFF, is not flowing enough air to significantly draw heat out of the engine,, so it wont run that much extra.
    but logically if it is flowing warm air, it must be drawing some heat, so it probalby will run a bit more than if you leave the temp setting on low.
    i look at the ability to flow warm air with the fans off as a benefit, you do need some heat when its winter. but you dont have to run the fans to get it!!! bonus!!!!
    sadly my prius doenst flow air like yours does...
    it like riding inside a block of ice, until i give in and turn the fans on to warm up a little.
     
  3. Bob64

    Bob64 Sapphire of the Blue Sky

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    I've always thought it was engine heat that was being passed into the air going into the intake...
     
  4. trans-V

    trans-V Junior Member

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    No, my grill is not blocked. At freeway speed there is a nice little flow of heat with the fans off, as long as the vent is set to open, rather than recirculate.

    I'm not particularly concerned with the electrical draw of the fan on low. The concern is that if the fan is on at all, the car continuously burns gasoline until the cabin reaches the set temperature.

    So it is clear to me that with the temperature set high, that the coolant is flowing to the heater core, even with the climate control off. What is still somewhat unclear, is whether this "free" heat is heat that the ICE is intending to dump into the radiator, and is thus truly free, or if allowing the coolant to flow through the heater core at low ambient outside temps is going to be somewhat parasitic to the engine, even without turning the climate control on.

    Ideally, I'd like to figure out how to set the thing so that the fan will run on low, and the engine will give me only extra heat that it intended to dump through the radiator.

    Bob: Yes it is engine heat, but it is coming from the heater core, via coolant from the engine. So the question is what effect opening that valve and allowing coolant to loop through the heater core has on MPG.
     
  5. David Beale

    David Beale Senior Member

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    All engine water pumps have a bypass loop. This is to ensure there is -some- coolant flow through the engine to eliminate hot spots on the block (to "scrub" the bubbles off the block). The heater circuit is usually in this loop, with a bypass for the heater. Even if the heater bypass is left closed (heater circuit on) I doubt you would notice much loss of coolant heat if the fan is not running. You -will- heat up the heater core, so doing that will cause some loss of heat, and when moving, there will be some air flow through the heater core. I suspect we are talking of perhaps 1 kW of heat. Pretty small compared to the actual amount generated by the engine running.

    But it will be a small loss.
     
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  6. xs650

    xs650 Senior Member

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    Allowing coolant to flow through that loop without a fan has close to zero effect on user measurable fuel economy. If you take significant heat out of the coolant by running the fan, then you are slowing warm-up and causing increased fuel consumption by delaying warm-up.

    If warm-up time is a concern, have you considered some grill blocking?
     
  7. trans-V

    trans-V Junior Member

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    Ah, so you are saying that by allowing flow to the heater core, you are taking heat from the engine before the thermostat has opened and allowed flow to the radiator.

    So, just leaving the temp turned up above outside ambient, even with climate control OFF, will mean it takes more time for the engine to get up to S4 temp.

    So if I want the ICE to warm up fully before I steal heat, then I have to leave the temp set to cold, and then watch the engine temp (gotta get a gauge), and then when the engine is warmed up, turn the climate control on and turn up the temp, and then turn the climate control off to make sure the engine doesn't run extra on my account.

    And don't forget to turn the climate control on, set temp back down, and turn climate control off, before shutting car off.

    Really?
     
  8. trans-V

    trans-V Junior Member

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    My understanding is that grill blocking is beneficial primarily for aerodynamic reasons. The engine will not flow coolant through the radiator unless it has extra heat to get rid of.

    I doubt that grill blocking has a significant effect on warmup time. The airflow making it through the radiator and hitting the outside of the block isn't going to be too significant compared to what is effectively a couple hundred pound solid chunk of metal, oil, and water.

    Correct me if I'm wrong. Somebody probably posted measurements somewhere.
     
  9. Bob64

    Bob64 Sapphire of the Blue Sky

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    I've found that grill blocking retains much more heat at a stop then without. The windchill effect will quickly bring that 69c engine to below 40c in a matter of minutes - totally screwing up your chances of reaching stage 4 (even without turning on the heat!)
     
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  10. northwichita

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    if I leave the temp control set to a high temperature, and turn the climate control OFF, I get warm air flowing through the vents

    I have noticed this when I have left the temp at max warm (and fan off) and the outside temperature rises through the day, its subtle not a lot of heat.

    I've changed to a warmer thermostat 88C vs standard of 82C. I've ran it for about a year, about 40k miles , and I really appreciate the heat it provides, it may also help you .

    http://priuschat.com/forums/gen-ii-prius-modifications/58207-88c-thermostats.html

    .
     
  11. trans-V

    trans-V Junior Member

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    Much thanks to those who suggested grill blocking. I blocked off all but the very bottom strip. Works amazingly well!

    As a side note, with the grill blocked, I no longer get airflow from the vent if the vent is open and the fans OFF. I don't actually know where the intake is but I'm sure the grill block blocked it.

    Anyone know exactly where that intake is?
     
  12. pEEf

    pEEf Engineer - EV nut

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    It's in the area of the cowl just below the windshield on the passenger side. I am surprised that a grill block has any negative effect on this air, seems like if anything it would increase it. When the car is moving, the car's displacement of air creates a low-pressure zone inside the car, which pulls air in through the cowl vent. (provided the air control is set fresh and not recirc.)
     
  13. trans-V

    trans-V Junior Member

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    Ok. I went and studied the air vents for a while. At first glance, you're right. I basically had to call myself a liar or an idiot. It looks like there's no way that grill blocking could decrease the flow.

    However, after staring at it longer, here's my hypothesis:

    I believe that the air traveling over the hood/windshield will create a low pressure zone over the intake area. The exposed vents are angled with the flow of the airstream, not facing into it. But, as the cabin has vents toward the rear of the car which would create negative cabin pressure as well, I think it balances out so there would be minimal pressure difference.

    But if you look carefully around the sides of the cowl, you can see that the air intake is not completely sealed off from the engine compartment.

    My guess is that the huge pressure in the engine compartment at freeway speed forces air around the gaps on the sides between the cowl and hood, negating the vacuum created by the airstream over the hood, and thus allowing higher pressure than the cabin.
     
  14. pEEf

    pEEf Engineer - EV nut

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    That sounds logical, I'd say you've got something there. So the proper solution is to block your grill and then simply turn your fan on. :D
     
  15. trans-V

    trans-V Junior Member

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    Yes, I've had it blocked for at least a week now. Works like magic. I blocked everything except the very bottom slot. I probably could block that too, but I'm afraid of overheating the inverter and I have no instrumentation as of yet. I haven't heard the fans turn on yet, so I'm sure the engine is OK. I don't know if the fans turn on to cool the inverter or MGs.

    With the block in place, I can steal heat for the cabin and still get better efficiency than before the block with the heater off.

    But I'm still annoyed at having to push the temp button a million times or hold it for a million years to switch between having heat and just air.

    Maybe somebody can explain to me exactly how it works. Is the heater loop digital? I mean is it something where it is either flowing or not, as opposed to having variable flow?

    Or is coolant always flowing through it, and the climate control only adjusts whether the air flows through it or bypasses it?
     
  16. lextoy

    lextoy Active Member

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    trans V
    finally! someone else has the same problem i do, with the grill blocked i get no airflow thru the vents with fans OFF.
    so its not just me. i too believe that the grill blocking does something to the free airflow in the vents.
    i agree it has something to do with the pressure on the vents with the grill blocked, but grill blocking does so much for higher mileage in the winter, i dont mind running the heat and fan to warm the cabin.
    FYI
    in temps below 50F you can block all your grill slots. especially if only doing 1/2 hour or shorter commutes, less than 20 miles.
    definitely in temps below 40, no problem for any length ride.
    currently in philly average tems are in teh 30's during the day, 20's at night, so full grill blocking for me.
    even in the mid 40's/low50's i was full blocked on normal work commute of 25 minutes, 15 miles.
    side benefit is that engine is much warmer and retains heat, so the heater/fan when on are nice and warm, and it doenst cycle the engine as much to stay warm.
    you gotta block the grill completely!!!!!
     
  17. pEEf

    pEEf Engineer - EV nut

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    I still don't understand why there is an aversion to run the fan? A few amps is not going to noticeably affect your mileage.
     
  18. trans-V

    trans-V Junior Member

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    Ah, good. Back to the original reason for this thread, then.

    The "aversion", as you put it, is not to the current draw of the fan. It is to the fact that when you leave the temp control to a temp higher than the current cabin temp, then as soon as you turn the "fan" on, it turns the #%#&! ENGINE on to help make the cabin warm faster.

    I don't WANT the engine to run to make me warm. I simply want it to give me WASTE HEAT.

    Furthermore, sometimes I just want fresh air. Once again, there is no way of doing this!! If you turn the fan on, the climate control will look at the temperature and either run the engine or the AC.

    Basically, I guess I'm saying that for as much as I love the technology of automatic climate control, I miss the old school fan knob and heat/cool slider, with discrete AC button. Heck, it even used to make me mad in my last car that there was no way to shut off the AC compressor in defrost mode.
     
  19. trans-V

    trans-V Junior Member

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    I like the idea of blocking more. What is the highest inverter temp you have had with a fully blocked grill vs unblocked?
     
  20. pEEf

    pEEf Engineer - EV nut

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    Okay, now this makes sense. I have never noticed this behavior in my car, as when I don't want the engine on, it doesn't come on, period! (see my PHEV post)

    A solution would be to add a simple circuit to enable the fan without the climate control "knowing". This should do what you want based on what you've said.